Polylactic acid resin composition for 3D printing

Patent metadata

Field	Value
Publication number	US-10246799-B2
Application number	US-201515504286-A
Country	US
Kind code	B2
Filing date	Aug 21, 2015
Priority date	Sep 17, 2014
Publication date	Apr 2, 2019
Grant date	Apr 2, 2019

Abstract

A polylactic acid resin composition, which comprises: a hard segment containing a polylactic acid repeat unit; and a soft segment containing a polyurethane polyol repeat unit in which polyether-based polyol repeat units are linearly connected to each other via a urethane linkage, can be processed at low temperatures and at high rates, has a high solidification rate, and is eco-friendly, due to a low melting point thereof, and thus is useful for 3D printing.

First claim

What is claimed is:

1. A polylactic acid resin composition for three-dimensional (3D) printing, comprising:
(a) a hard segment comprising a polylactic acid repeat unit represented by Formula 1; and (b) a soft segment comprising a polyurethane polyol repeat unit in which polyether-based polyol repeat units represented by Formula 2 are linearly linked via urethane bonds,
wherein the composition has a melting temperature of 170° C. or less, a glass transition temperature of 55° C. or less, a number-average molecular weight of 50,000 or more, and a viscosity of 1,000 Pas or less when measured at a temperature of 200° C. and at a shear rate of 100 s −1 :

wherein n in Formula 1 is an integer ranging from 700 to 5,000; and, in Formula 2, A is a linear or branched alkylene group having 2 to 5 carbon atoms, and m is an integer ranging from 10 to 100.

2. The composition according to claim 1 , wherein the composition comprises (a) the hard segment in an amount of 65 to 95% by weight and (b) the soft segment in an amount of 5 to 35% by weight, relative to the total weight of the composition.

3. The composition according to claim 1 , wherein the polyether-based polyol repeat unit is at least one selected from the group consisting of a polyetherglycol (PEG) repeat unit, a poly(1,2-propyleneglycol) repeat unit, a poly(1,3-propanediol) repeat unit, a polytetramethyleneglycol repeat unit, a polybutyleneglycol repeat unit, a repeat unit of a polyol formed by copolymerization of propylene oxide and tetrahydrofurane, a repeat unit of a polyol formed by copolymerization of ethylene oxide and tetrahydrofurane, and a repeat unit of a polyol formed by copolymerization of ethylene oxide and propylene oxide.

4. The composition according to claim 1 , wherein the urethane bond is formed by a reaction between a terminal hydroxyl group in the polyether-based polyol repeat unit and a diisocyanate compound.

5. The composition according to claim 4 , wherein the diisocyanate compound is at least one selected from the group consisting of 1,6-hexamethylene diisocyanate, 2,4-toluene diisocyanate, 2,6-toluene diisocyanate, 1,3-xylene diisocyanate, 1,4-xylene diisocyanate, 1,5-naphthalene diisocyanate, m-phenylene diisocyanate, p-phenylene diisocyanate, 3,3′-dimethyl-4,4′-diphenylmethane diisocyanate, 4,4′-bisphenylene diisocyanate, isophorone diisocyanate, and hydrogenated diphenylmethane diisocyanate.

6. The composition according to claim 1 , further comprising at least one additive selected from the group consisting of a hindered phenol antioxidant, an amine antioxidant, a thio antioxidant, a phosphite antioxidant, silica, colloidal silica, alumina, alumina sol, talc, mica, and calcium carbonate.

7. A polylactic acid filament for 3D printing, comprising the polylactic acid resin composition according to claim 1 .

8. A method of 3D printing using a polylactic acid resin composition, which comprises: (a) a hard segment comprising a polylactic acid repeat unit represented by Formula 1; and (b) a soft segment comprising a polyurethane polyol repeat unit in which polyether-based polyol repeat units represented by Formula 2 are linearly linked via urethane bonds,
wherein the composition has a melting temperature of 170° C. or less, a glass transition temperature of 55° C. or less, a number-average molecular weight of 50,000 or more, and a viscosity of 1,000 Pas or less when measured at a temperature of 200° C. and at a shear rate of 100 s −1 :

wherein n in Formula 1 is an integer ranging from 700 to 5,000; and, in Formula 2, A is a linear or branched alkylene group having 2 to 5 carbon atoms, and m is an integer ranging from 10 to 100.

Assignees

• Sk Chemicals Co Ltd

Inventors

• Kim Min-Young
• Kim Jong Ryang
• Kim Tae-Young
• Jeon Sung-Wan

Classifications

• B29K2067/046

  PLA, i.e. polylactic acid or polylactide · CPC title

• C08G63/06

  derived from hydroxycarboxylic acids · CPC title

• C08G18/428

  Lactides · CPC title

• C08G18/246

  containing also tin-carbon bonds · CPC title

• C08G18/48

  Polyethers · CPC title