Transparent polyamide-based composition comprising glass as filler

Patent metadata

Field	Value
Publication number	US-10246587-B2
Application number	US-201515123420-A
Country	US
Kind code	B2
Filing date	Feb 27, 2015
Priority date	Mar 4, 2014
Publication date	Apr 2, 2019
Grant date	Apr 2, 2019

Abstract

The use of at least one semi-crystalline polyamide in a glass-charged amorphous polyamide resin for producing a composition which is more transparent than the resin. Polyamide-based transparent composition manufactured according to the use of the semi-crystalline polyamide, including: from 5.0 to 40.0% by weight of semicrystalline polyamide, from 20.0 to 80.0% by weight of at least one amorphous, transparent and at least partially cycloaliphatic polyamide, from 5.0 to 40.0%, preferably from 5.0 to 30.0%, by weight of glass filler, and optionally: from 0.0 to 5.0% by weight of PEBA, from 0.0 to 5.0% by weight of additives, with respect to the total weight of the composition.

First claim

The invention claimed is:

1. A polyamide-based transparent composition comprising:
from 5.0 to 30.0% by weight of semicrystalline polyamide, wherein the semicrystalline polyamide is chosen from: PA 4.10, PA 6, PA 6.6, PA 4.6, PA 6.10, PA 6.12, PA 11, PA 12, PA 9.10, PA 9.12, PA 9.13, PA 9.14, PA 9.15, PA 9.16, PA 9.18, PA 9.36, PA 10.10, PA 10.12, PA 10.13, PA 10.14, PA 12.10, PA 12.12, PA 12.13, PA 12.14, PA 6.14, PA 6.13, PA 6.15, PA 6.16, PA 6.18, and mixtures thereof;
from 20.0 to 80.0% by weight of at least one amorphous, transparent and at least partially cycloaliphatic polyamide;
from 5.0 to 40.0% by weight of glass filler;
and optionally:
from 0.0 to 5.0% by weight of at least one copolymer comprising polyether blocks and polyamide blocks;
from 0.0 to 5.0% by weight of additives,
with respect to the total weight of the composition,
wherein the polyamide composition has a transmittance of 85% or more and a haze of less than 15% when the composition is molded into a sheet having a thickness of 2 mm.

2. The composition according to claim 1 , wherein the glass filler comprises, expressed as % by weight, with respect to the total weight of filler, 60.0 to 65.5% of silicon dioxide (SiO 2 ), 23.0 to 25.0% of aluminium oxide (Al 2 O 3 ), 0.0 to 5.0% of boron oxide (B 2 O 3 ), 0.0 to 9.0% of calcium oxide (CaO), 0.0 to 5.0% of zinc oxide (ZnO), 0.0 to 1.0% of zirconium oxide (Zr 2 O 3 ), 0.0 to 5.0% of strontium oxide (SrO), 0.0 to 1.0% of barium oxide (BaO), 6.0 to 11.0 % of magnesium oxide (MgO), 0.0 to 5.0% of lithium oxide (Li 2 O), 0.0 to 0.1% of sodium oxide (Na 2 O), 0.0 to 10.0% of potassium oxide (K 2 O) and 0.0 to 0.1% of iron oxide (Fe 2 O 3 ).

3. The composition according to claim 1 , wherein the glass filler comprises, in % by weight with respect to the total weight of filler, 68.0 to 74.0% of silicon dioxide (SiO 2 ), 2.0 to 5.0% of aluminium oxide (Al 2 O 3 ), 2.0 to 5.0% of boron oxide (B 2 O 3 ), 2.0 to 10.0% of calcium oxide (CaO), 0.0 to 5.0% of zinc oxide (ZnO), 0.0 to 5.0% of strontium oxide (SrO), 0.0 to 1.0% of barium oxide (BaO), 1.0 to 5.0% of magnesium oxide (MgO), 0.0 to 5.0% of lithium oxide (Li 2 O), 5.0 to 12.0% of sodium oxide (Na 2 O) and 0.0 to 10.0% of potassium oxide (K 2 O), wherein the total amount of lithium oxide (Li 2 O), sodium oxide (Na 2 O) and potassium oxide (K 2 O) is from 8.0 to 12.0%.

4. The composition according to claim 1 , wherein the differences in the refractive indices between the glass filler and the resin component of the composition is 0.006 or less with respect to light having a wavelength of 589 nm; 0.006 or less with respect to light having a wavelength of 486 nm; and 0.006 or less with regard to light having a wavelength of 656 nm.

5. The composition according to claim 1 , wherein the glass filler has a total content of silicon dioxide (SiO 2 ) and aluminium oxide (Al 2 O 3 ) from 83.0 to 90.5% by weight of the glass filler.

6. The composition to claim 1 , wherein the glass filler has a total content of silicon dioxide (SiO 2 ) from 60.0 to 65.5% by weight of the glass filler.

7. The composition according to claim 1 , wherein the glass filler has a content of Na 2 O of 0.0 to 0.1% with respect to the total weight of the glass filler.

8. The composition according to claim 1 , wherein the glass filler has a content of Al 2 O 3 from 23.0 to 25.0% with respect to the total weight of the glass filler.

9. The composition according to claim 1 , wherein the glass filler has a content of CaO from 0.0 to 9.0% with respect to the total weight of the glass filler.

10. The composition according to claim 1 , wherein the glass filler has a content of MgO from 6.0 to 11.0% with respect to the total weight of the glass filler.

11. The composition according to claim 1 , wherein the glass filler has a content of B 2 O 3 from 0.0 to 5.0% with respect to the total weight of the glass filler.

12. The composition according to claim 1 , wherein the glass filler has a total content of lithium oxide (Li 2 O), sodium oxide (Na 2 O) and potassium oxide (K 2 O) from 0.0 to 0.1%, with respect to the total weight of the glass filler.

13. The composition according to claim 1 , wherein the glass filler has a total content of silicon dioxide (SiO 2 ) and aluminium oxide (Al 2 O 3 ) from 71.0 to 76.0% by weight of the glass filler.

14. The composition according to claim 1 , wherein the glass filler has a content of silicon dioxide (SiO 2 ) from 68.0 to 72.0%, with respect to the total weight of the glass filler.

15. The composition according to claim 1 , wherein the glass filler has a content of Na 2 O from 8.0 to 11.0%, with respect to the total weight of the glass filler.

16. The composition according to claim 1 , wherein the glass filler has a content of Al 2 O 3 from 2.0 to 4.0%, with respect to the total weight of the glass filler.

17. The composition according to claim 1 , wherein the glass filler has a content of CaO from 6.0 to 9.0%, with respect to the total weight of the glass filler.

18. The composition according to claim 1 , wherein the glass filler has a content of MgO from 1.0 to 3.0%, with respect to the total weight of the glass filler.

19. The composition according to claim 1 , wherein the glass filler has a content of B 2 O 3 from 2.0 to 4.0%, with respect to the total weight of the glass filler.

20. The composition according to claim 1 , wherein the glass filler has a total content of calcium oxide (CaO), zinc oxide (ZnO), strontium oxide (SrO) and barium oxide (BaO) from 4.0 to 10.0%, with respect to the total weight of the glass filler.

21. The composition according to claim 1 , wherein the glass filler has a total content of lithium oxide (Li 2 O), sodium oxide (Na 2 O) and potassium oxide (K 2 O) from 8.0 to 11.0%, with respect to the total weight of the glass filler.

22. The composition according to claim 1 , wherein the glass filler is free of titanium oxide (TiO 2 ).

23. The composition according to claim 1 , comprising 5.0 to 30.0% by weight of glass filler with respect to the total weight of the composition.

24. The composition according to claim 1 , wherein the glass filler is chosen from the group consisting of glass fibres, glass powder, glass flakes, milled fibres, glass beads and mixtures thereof.

25. The composition according to claim 1 , wherein the additive is chosen from: colouring agents; UV stabilizers; anti-ageing agents; antioxidants; fluidizing agents; anti-abrasion agents; mould-release agents; stabilizers; plasticizers; impact modifiers; surfactants; brighteners; fillers; fibres; waxes; and mixtures thereof.

26. Granules or powder formed from a composition of claim 1 .

27. A method of using the granules of claim 26 for the manufacture of filaments, pipes, films sheets and/or articles that are moulded and transparent.

28. A polyamide-based product, wherein the product is manufactured by moulding, injection moulding, extrusion, coextrusion, hot pressing, multi-injection moulding, rotational moulding, or sintering, of a polyamide composition according to claim 1 .

29. A process for manufacturing a transparent article reinforced with glass fillers, the process comprising:
a stage of supplying a semicrystalline polyamide;
a stage of mixing the semicrystalline polyamide with at least one transparent amorphous PA and at least one glass filler and optionally at least one cop

Assignees

• Arkema France

Inventors

• Yasuda Maho
• Saillard Benjamin

Classifications

• C08L2201/10

  Transparent films; Clear coatings; Transparent materials · CPC title

• C08K7/14

  Glass · CPC title

• C08K3/40

  Glass · CPC title

• C08G69/36

  derived from amino acids, polyamines and polycarboxylic acids · CPC title

• C08L77/06 Primary

  Polyamides derived from polyamines and polycarboxylic acids (C08L77/10 takes precedence) · CPC title