Sintered body

Patent metadata

Field	Value
Publication number	US-10245643-B2
Application number	US-201515520948-A
Country	US
Kind code	B2
Filing date	Oct 14, 2015
Priority date	Oct 23, 2014
Publication date	Apr 2, 2019
Grant date	Apr 2, 2019

Abstract

A sintered body includes a first hard particle, a second hard particle, and a binder. The first hard particle is an M sialon particle having a coating layer. The M sialon particle is represented by M x Si (6−x−z) Al z O z N (8−z) (in the formula, M is a metal containing at least one selected from the group consisting of calcium, strontium, barium, scandium, yttrium, lanthanoid, manganese, iron, cobalt, nickel, copper, and group IV, group V, and group VI elements of the periodic table, and relationships of 0.01≤x≤2, 0.01≤z≤4.2, and 1.79≤(6−x−z)≤5.98 are satisfied). The second hard particle is a cubic boron nitride particle.

First claim

The invention claimed is:

1. A sintered body comprising a first hard particle; a second hard particle; and a binder,
wherein the first hard particle is an M sialon particle having a coating layer, the M sialon particle is represented by M x Si (6−x−z )Al z O z N (8−z ) (in the formula, M is a metal containing at least one selected from the group consisting of calcium, strontium, barium, scandium, yttrium, lanthanoid, manganese, iron, cobalt, nickel, copper, and group IV, group V, and group VI elements of the periodic table, and relationships of 0.01≤x≤2, 0.01≤z≤4.2, and 1.79≤(6−x−z)≤5.98 are satisfied), and
the second hard particle is a cubic boron nitride particle.

2. The sintered body according to claim 1 , having a thermal conductivity of 5 W/m·K or more and 60 W/m·K or less.

3. The sintered body according to claim 1 , wherein the M sialon particle contains at least cubic M sialon.

4. The sintered body according to claim 1 , wherein the coating layer contains at least one of nitrides and carbonitrides of at least one element selected from the group consisting of Ti, Zr, Cr, and Al.

5. The sintered body according to claim 1 , wherein the coating layer has a thickness of 0.01 μm or more and 2 μm or less.

6. The sintered body according to claim 1 , wherein a ratio of a volume of the second hard particle to a volume of the first hard particle is 0.5 or more and 7 or less.

7. The sintered body according to claim 1 , wherein a ratio of an intensity of a main peak of X-ray diffraction of SiO 2 to a total of intensities of main peaks of X-ray diffraction of α-M sialon, β-M sialon, cubic M sialon, and SiO 2 that are contained in the sintered body is 0.3 or less.

8. The sintered body according to claim 1 , wherein a ratio of an intensity of a main peak of X-ray diffraction of cubic M sialon to a total of intensities of main peaks of X-ray diffraction of α-M sialon, β-M sialon, and cubic M sialon that are contained in the M sialon particle is 0.2 or more.

9. The sintered body according to claim 1 , wherein the binder contains at least one element selected from the group consisting of Ti, Zr, Al, Ni, and Co and/or at least one of nitrides, carbides, oxides, and carbonitrides of the elements, and solid solutions thereof.

10. The sintered body according to claim 1 , wherein a total content of the first hard particle and the second hard particle in the sintered body is 60% by volume or more and 90% by volume or less.

11. The sintered body according to claim 1 , having a Vickers hardness of 22 GPa or more.

12. A cutting tool comprising the sintered body according to claim 1 .

Assignees

• Sumitomo Electric Industries

Inventors

• Chihara Kentaro
• Moroguchi Hironari
• Harada Takashi
• Kukino Satoru

Classifications

• C04B2235/3873

  Silicon nitrides, e.g. silicon carbonitride, silicon oxynitride · CPC title

• C04B35/64

  Burning or sintering processes (C04B33/32 takes precedence {; powder metallurgy B22F}) · CPC title

• C01B21/082

  Compounds containing nitrogen and non-metals {and optionally metals}(C01B21/06, C01B21/08 take precedence) · CPC title

• C04B2235/386

  Boron nitrides · CPC title

• C04B35/597

  based on silicon oxynitride, {e.g. SIALONS} · CPC title