Coverage robots and associated cleaning bins

Patent metadata

Field	Value
Publication number	US-10244915-B2
Application number	US-201313892453-A
Country	US
Kind code	B2
Filing date	May 13, 2013
Priority date	May 19, 2006
Publication date	Apr 2, 2019
Grant date	Apr 2, 2019

Abstract

An autonomous coverage robot includes a chassis, a drive system configured to maneuver the robot, and a cleaning assembly. The cleaning assembly includes a cleaning assembly housing and at least one driven sweeper brush. The robot includes a controller and a removable sweeper bin configured to receive debris agitated by the driven sweeper brush. The sweeper bin includes an emitter disposed on an interior surface of the bin and a receiver disposed remotely from the emitter on the interior surface of the bin and configured to receive an emitter signal. The emitter and the receiver are disposed such that a threshold level of accumulation of debris in the sweeper bin blocks the receiver from receiving emitter emissions. The robot includes a bin controller disposed in the sweeper bin and monitoring a detector signal and initiating a bin full routine upon determining a bin debris accumulation level requiring service.

First claim

What is claimed is:

1. A coverage robot system comprising:
a cleaning bin configured to be received by a cleaning robot;
a bin capacity sensor system comprising:
a signal emitter proximate a first side of an opening in the cleaning bin;
a first signal detector proximate the first side of the opening in the cleaning bin, the first signal detector configured to receive a signal emitted by the signal emitter, the signal emitter and the first signal detector being disposed proximate to one another; and
a second signal detector proximate a second side of the opening in the cleaning bin, the second side opposite the first side, the second signal detector configured to receive a signal emitted by the signal emitter; and
a controller configured to monitor a signal from the first signal detector and the second signal detector and determine a cleaning service requirement, and transmit a third signal having information about the cleaning service requirement.

2. The coverage robot system of claim 1 in which the controller is configured to provide a determined cleaning service requirement to a remote indicator, wherein the remote indicator is configured to display a user-detectable indication of the determined cleaning service requirement.

3. The coverage robot system of claim 1 , wherein the signal emitter, the first signal detector and the second signal detector are disposed such that a threshold level of accumulation of debris in the cleaning bin attenuates emissions from the signal emitter received by the first signal detector and the second signal detector.

4. The coverage robot system of claim 1 , wherein the cleaning service requirement determined by the controller includes a bin-full status.

5. The coverage robot system of claim 1 , wherein the signal emitter comprises an infrared light emitter.

6. The coverage robot system of claim 2 , wherein the remote indicator appears on a screen of a device configured to be held by a user.

7. The coverage robot system of claim 6 , wherein the device held by the user is a telephone.

8. The coverage robot system of claim 2 , wherein the controller is configured to determine a robot stuck condition and communicates the robot stuck condition to the remote indicator.

9. The coverage robot system of claim 2 , wherein the controller is configured to receive commands from the remote indicator.

10. The coverage robot system of claim 1 , wherein the controller of the bin capacity sensor system communicates with a controller of the robot.

11. The coverage robot system of claim 1 , wherein the cleaning bin defines a sweeper bin portion and a vacuum bin portion.

12. The coverage robot system of claim 11 , wherein the cleaning bin further comprises a vacuum assembly housed by the vacuum bin portion.

13. An autonomous coverage robot comprising:
a chassis;
a drive system mounted on the chassis and configured to maneuver the robot;
a cleaning assembly carried by the chassis and comprising:
a cleaning assembly housing; and
at least one driven sweeper coupled to the cleaning assembly housing;

a controller carried by the chassis;
a removable bin attached to the chassis and configured to receive debris agitated by the driven sweeper;
an emitter proximate a first side of an opening in the removable bin;
a first detector proximate the first side of the opening in the removable bin, the first detector configured to receive a signal emitted by the emitter, the emitter and the first detector disposed such that a threshold level of accumulation of debris in the removable bin attenuates emissions received by the first detector from the emitter;
a second detector proximate a second side of the opening in the removable bin, the second side opposite the first side, the second detector configured to receive a signal emitted by the emitter; and
a bin controller configured to monitor a signal from the first detector and from the second detector and determine a bin-full status.

14. The autonomous coverage robot of claim 13 in which the controller is configured to provide a determined cleaning service requirement to a remote indicator, wherein the remote indicator is configured to output a user-detectable indication of the determined cleaning service requirement.

15. The autonomous coverage robot of claim 14 , wherein the user-detectable indication of the determined cleaning service requirement comprises an optical or audio signal.

16. The autonomous coverage robot of claim 14 , wherein the remote indicator is configured to be held by or worn by a user.

17. An autonomous coverage robot comprising:
a chassis;
a drive system mounted on the chassis and configured to maneuver the robot;
at least one driven sweeper carried by the chassis;
a bin attached to the chassis and configured to receive debris agitated by the driven sweeper;
an emitter proximate a first side of an opening in the bin;
a first detector proximate the first side of the opening in the bin, the first detector configured to receive a signal emitted by the emitter, the emitter and the first detector being disposed proximate to one another such that the first detector is configured to receive a reflected emitter signal;
a second detector proximate a second side of the opening in the bin, the second side opposite the first side, the second detector configured to receive a transmitted emitter signal; and
a controller carried by the chassis, the controller configured to monitor a signal from the first detector and from the second detector and initiate a bin full routine upon determining a bin debris accumulation level requiring service.

18. The autonomous coverage robot of claim 17 in which the controller is configured to send an indication that autonomous operation may be interrupted for bin servicing to a human perceptible indicator, wherein the human perceptible indicator is configured to output a user-detectable indication that autonomous operation may be interrupted for bin servicing.

19. The autonomous coverage robot of claim 18 , wherein the controller is configured to send the indication to a remote indicator as part of the bin full routine.

20. The autonomous coverage robot of claim 18 , wherein the user-detectable indication appears on a screen of a device configured to be held by a user.

21. The coverage robot system of claim 17 , wherein the emitter, the first detector, and the second detector are disposed such that a threshold level of accumulation of debris in the bin attenuates emissions from the emitter received by the first detector and the second detector.

22. The autonomous coverage robot of claim 17 , further comprising a diffuser positioned over the emitter to diffuse the emitted signal, the first detector and the second detector receiving the diffused emissions, wherein accumulation of debris in the bin at least partially blocks the diffused emissions from being received by the first detector and the second detector.

23. The autonomous coverage robot of claim 22 , wherein the emitter comprises an infrared light emitter diffused by a translucent plastic sheet.

Assignees

• Irobot Corp

Inventors

• Schnittman Mark Steven
• Ozick Daniel N
• Landry Gregg W

Classifications

• A47L2201/00

  Robotic cleaning machines, i.e. with automatic control of the travelling movement or the cleaning operation · CPC title

• A47L11/4097

  Means for exhaust-air diffusion; Exhaust-air treatment, e.g. air purification; Means for sound or vibration damping · CPC title

• A47L11/4091 Primary

  Storing or parking devices, arrangements therefor; Means allowing transport of the machine when it is not being used · CPC title

• A47L11/4013 Primary

  Contaminants collecting devices, i.e. hoppers, tanks or the like · CPC title

• A47L9/0477

  Rolls · CPC title