Rotary electric machine control apparatus and electric power steering apparatus using the same

Patent metadata

Field	Value
Publication number	US-10243489-B2
Application number	US-201815880264-A
Country	US
Kind code	B2
Filing date	Jan 25, 2018
Priority date	Jan 27, 2017
Publication date	Mar 26, 2019
Grant date	Mar 26, 2019

Abstract

In a rotary electrical machine control apparatus, a selection section selects a relay current limiting value or a coil current limiting value depending on whether a plurality of systems are operated or one or more but not all of the plurality of systems are operated. The system is a combination of a winding set, an inverter, and a power supply relay, which correspond to each other. The relay current limiting value is a current limiting value calculated based on the temperature of the power supply relay. The coil current limiting value is a current limiting value calculated based on the temperature of a choke coil.

First claim

What is claimed is:

1. A rotary electrical machine control apparatus that controls a rotary electrical machine having a plurality of winding sets, the apparatus comprising:
inverters that are provided to correspond to the respective winding sets and have a plurality of switching elements;
power supply relays that are provided to correspond to the respective winding sets and allow current to flow to the inverters or interrupt the flow;
a choke coil that is provided between a power supply and the power supply relays to suppress noise;
a substrate on which the inverters, the power supply relays, and the choke coil are mounted;
a heatsink that releases heat of the switching elements;
a temperature detection section that detects a temperature of the substrate, a temperature of the heatsink, or an outside air temperature;
a temperature estimation section that estimates temperatures of the power supply relays or a temperature of the choke coil based on temperature change amounts of the power supply relays, a temperature change amount of the choke coil, and a temperature detected by the temperature detection section;
a current limit calculation section that calculates a current limiting value, which is a limiting value of a current flowing from the power supply to the inverter, based on the temperature of the power supply relay and the temperature of the choke coil;
a selection section that selects a relay current limiting value or a coil current limiting value depending on whether a plurality of systems are operated or one or more but not all of the plurality of systems are operated, wherein the system is a combination of the winding set, the inverter, and the power supply relay, which correspond to each other, the relay current limiting value is the current limiting value calculated based on the temperature of the power supply relay, and the coil current limiting value is the current limiting value calculated based on the temperature of the choke coil.

2. The rotary electrical machine control apparatus according to claim 1 , wherein
the selection section compares a relay temperature difference with a coil temperature difference to select the relay current limiting value or the coil current limiting value, wherein the relay temperature difference is a difference between a heat-resistant temperature of the power supply relay and a temperature of the power supply relay, and the coil temperature difference is a difference between a heat-resistant temperature of the choke coil and a temperature of the choke coil.

3. The rotary electrical machine control apparatus according to claim 2 , wherein
the selection section selects the coil current limiting value if the relay temperature difference is the coil temperature difference or more, and selects the relay current limiting value if the relay temperature difference is less than the coil temperature difference.

4. The rotary electrical machine control apparatus according to claim 1 , wherein
when the number of the systems is N,
the selection section selects the coil current limiting value if a value obtained by multiplying the temperature change amount of the choke coil by 1/N 2 is more than the temperature change amount of the power supply relay.

5. The rotary electrical machine control apparatus according to claim 1 , wherein
when the number of the systems is N, and
if a value obtained by multiplying the temperature change amount of the choke coil by 1/N 2 is equal to or less than the temperature change amount of the power supply relay, and the temperature change amount of the choke cod is larger than the temperature change amount of the power supply relay,
when all the plurality of systems are operated, the selection section selects the coil current limiting value, and
when one or more but fewer than N of the plurality of systems are operated, the selection section selects the relay current limiting value.

6. The rotary electrical machine control apparatus according to claim 1 , wherein
when the number of the systems is N,
the selection section selects the relay current limiting value if a value obtained by multiplying the temperature change amount of the choke coil by 1/N 2 is equal to or less than the temperature change amount of the power supply relay.

7. The rotary electrical machine control apparatus according to claim 1 , wherein
the temperature estimation section calculates, for the plurality of systems, the temperature change amount of the power supply relay and the temperature change amount of the choke coil based on a relay current square value, a relay current average value, a coil current square value, or a coil current average value, wherein
the relay current square value is a square value of a current flowing to the power supply relay, the relay current average value is an average value of integrated values of the relay current square values with respect to time, the coil current square value is a square value of a current flowing to the choke coil, and the coil current average value is an average value of integrated values of the coil current square values with respect to time.

8. The rotary electrical machine control apparatus according to claim 1 , further comprising reverse connection protection relays that are provided between the inverters and the power supply relays and interrupt a current from the inverter to the power supply relay, wherein
the current limit calculation section calculates the current limiting value based on the temperature of the power supply relay, a temperature of the reverse connection protection relay, and the temperature of the choke coil,
the selection section selects any of the relay current limiting value, the coil current limiting value, and a protection relay current limiting value depending on whether all the plurality of systems are operated or one or more but not all of the plurality of systems are operated, wherein the protection relay current limiting value is the current limiting value calculated based on the temperature of the reverse connection protection relay.

9. The rotary electrical machine control apparatus according to claim 1 , further comprising an electric power control section that controls electric power to be supplied to the inverters so that when one or more but not all of the plurality of systems are operated, the inverter that is operating is supplied with electric power that should have been supplied to the inverter of the system that is not operated.

10. An electric power steering apparatus, comprising:
a rotary electric machine that outputs auxiliary torque assisting steering by a driver, and
the rotary electrical machine control apparatus according to claim 1 .

Assignees

• Denso Corp

Inventors

• Kano Ryo
• Suzuki Takashi

Classifications

• H02P29/60

  Controlling or determining the temperature of the motor or of the drive (H02P29/02 takes precedence) · CPC title

• B62D5/0484

  for reaction to failures, e.g. limp home · CPC title

• H02P29/032

  Preventing damage to the motor, e.g. setting individual current limits for different drive conditions · CPC title

• H02P29/027

  the fault being an over-current · CPC title

• H02P25/22

  Multiple windings; Windings for more than three phases · CPC title