Motor

Patent metadata

Field	Value
Publication number	US-10243427-B2
Application number	US-201415038213-A
Country	US
Kind code	B2
Filing date	Nov 21, 2014
Priority date	Nov 26, 2013
Publication date	Mar 26, 2019
Grant date	Mar 26, 2019

Abstract

A rotary unit of this motor has a plurality of magnets, a hollow shaft which has a tubular shape, and a ball nut. Each of the magnets is in contact with an outer surface of the hollow shaft. The ball nut is disposed on a radially inner side of the hollow shaft. At least a portion of the magnets, at least a portion of the hollow shaft, and at least a portion of the ball nut overlap in a circumferential direction. The hollow shaft and the ball nut are made of a magnetic material. An inner circumferential surface of the hollow shaft and an outer circumferential surface of the ball nut are in contact with each other.

First claim

The invention claimed is:

1. A motor, which moves a rod, the rod having a first screw groove of a spiral shape formed on its outer circumferential surface, in front and rear directions along a center axis of the rod; the motor comprising:
a stationary unit; and
a rotary unit which is rotatably supported relative to the stationary unit about the center axis,
wherein the stationary unit comprises:
a stator comprising a plurality of coils arranged in a circumferential direction; and
a housing which retains the stator,

the rotary unit comprises:
a plurality of magnets disposed on a radially inner side of the stator, and arranged in the circumferential direction;
a hollow shaft which has a tubular shape; and
a ball nut disposed on a radially inner side of the hollow shaft,

at least a portion of the magnets, at least a portion of the hollow shaft, and at least a portion of the ball nut overlap in a radial direction,
the ball nut has a second screw groove of a spiral shape formed on its inner circumferential surface,
a plurality of spheres are interposed between the first screw groove and the second screw groove in the radial direction,
a radial thickness of the hollow shaft on a radially inner side of a circumferential center portion of the magnets is thinner than a radial thickness of the hollow shaft on a radially inner side of a boundary of neighboring magnets, or a radial thickness of the hollow shaft at a circumferential end portion of a part of the hollow shaft disposed on a radially inner side of the magnets,
the hollow shaft and the ball nut are made of magnetic material, and
an inner circumferential surface of the hollow shaft and an outer circumferential surface of the ball nut are in contact with each other;
wherein an axial length of the magnets is longer than an axial length of the ball nut,
the hollow shaft comprises:
a first tube portion which covers an outer circumferential surface of the ball nut; and
a second tube portion that is radially thicker than the first tube portion, wherein the second tube portion is disposed on a front side or a rear side of the ball nut in the axial direction, and at least a portion of the second tube portion is disposed on a radially inner side of the magnets, and
an inner circumferential surface of a part of the second tube portion disposed on a radially inner side of the magnets is disposed on a radially inner side of an outer circumferential surface of the ball nut,
the ball nut and the second tube portion are axially opposite.

2. The motor according to claim 1 ,
wherein an inner circumferential surface of the hollow shaft and an outer circumferential surface of the ball nut are cylindrical surfaces.

3. The motor according to claim 1 ,
wherein an outer surface of the hollow shaft has a plurality of flat surfaces which are arranged in the circumferential direction, and
the plurality of magnets are respectively in contact with the plurality of flat surfaces.

4. The motor according to claim 3 ,
wherein each of the plurality of magnets has an inner magnetic pole surface which is in contact with one of the flat surfaces, and an outer magnetic pole surface which protrude toward a radially outer side, and
a radial thickness of the magnets at a circumferential center portion is thicker than a radial thickness of the magnets at both end portions.

5. The motor according to claim 1 ,
wherein the motor satisfies a relation of d 1 +d 3 −d 4 ≥d 2 ,
in which d 1 denotes a radial thickness of the hollow shaft measured from a radially inner side on a circumferential center portion of the magnets, d 2 denotes a radial thickness of the hollow shaft measured from a radially inner side on a boundary of neighboring magnets, d 3 denotes a radial thickness of the ball nut, and d 4 denotes a depth of the second screw groove.

6. The motor according to claim 1 ,
wherein the ball nut is formed of a bearing steel of JIS G 4805:2008 standard or ISO 683-17:1999 standard.

7. The motor according to claim 1 ,
wherein an inner circumferential surface of the second tube portion is disposed on a radially outer side than a bottom surface of the second screw groove.

8. The motor according to claim 1 ,
wherein the rotary unit further comprises a rotor cover which has a cylindrical shape and is in contact with radially outer surfaces of the plurality of magnets.

9. The motor according to claim 1 ,
further comprising a ball bearing which is interposed between the housing and the hollow shaft,
wherein the ball bearing has a higher rigidity in an axial direction than that in a radial direction.

10. The motor according to claim 3 ,
wherein the motor satisfies a relation of d 1 +d 3 −d 4 ≥d 2 ,
in which d 1 denotes a radial thickness of the hollow shaft measured from a radially inner side on a circumferential center portion of the magnets, d 2 denotes a radial thickness of the hollow shaft measured from a radially inner side on a boundary of neighboring magnets, d 3 denotes a radial thickness of the ball nut, and d 4 denotes a depth of the second screw groove.

11. The motor according to claim 4 ,
wherein the motor satisfies a relation of d 1 +d 3 −d 4 ≥d 2 ,
in which d 1 denotes a radial thickness of the hollow shaft measured from a radially inner side on a circumferential center portion of the magnets, d 2 denotes a radial thickness of the hollow shaft measured from a radially inner side on a boundary of neighboring magnets, d 3 denotes a radial thickness of the ball nut, and d 4 denotes a depth of the second screw groove.

12. The motor according to claim 5 ,
wherein an axial length of the magnets is longer than an axial length of the ball nut,
the hollow shaft comprises:
a first tube portion which covers an outer circumferential surface of the ball nut; and
a second tube portion which is disposed on a front side or a rear side of the ball nut in the axial direction, and at least a portion of the second tube portion is disposed on a radially inner side of the magnets, and
an inner circumferential surface of a part of the second tube portion disposed on a radially inner side of the magnets is disposed on a radially inner side of an outer circumferential surface of the ball nut.

13. The motor according to claim 10 ,
wherein an axial length of the magnets is longer than an axial length of the ball nut,
the hollow shaft comprises:
a first tube portion which covers an outer circumferential surface of the ball nut; and
a second tube portion which is disposed on a front side or a rear side of the ball nut in the axial direction, and at least a portion of the second tube portion is disposed on a radially inner side of the magnets, and
an inner circumferential surface of a part of the second tube portion disposed on a radially inner side of the magnets is disposed on a radially inner side of an outer circumferential surface of the ball nut.

14. The motor according to claim 11 ,
wherein an axial length of the magnets is longer than an axial length of the ball nut,
the hollow shaft comprises:
a first tube portion which covers an outer circumferential surface of the ball nut; and
a second tube portion which is disposed on a front side or a rear side of the ball nut in the axial direction, and at least a portion of the second tube portion is disposed on a radially inner side of the magnets, and

an inner circumferential surface of a part of the second tube portion disposed on a radially inner side of the magnets is disposed on a radially inner side of an outer circumferential surface of the ball nut.

15. The motor according

Assignees

• Nidec Corp

Inventors

• Fukunaga Keisuke

Classifications

• F16H2025/2078

  the rotor being integrated with the nut or screw body · CPC title

• F16H25/2204

  with balls · CPC title

• H02K1/278

  Surface mounted magnets; Inset magnets · CPC title

• H02K7/06 Primary

  Means for converting reciprocating motion into rotary motion or vice versa · CPC title

• H02K1/28

  Means for mounting or fastening rotating magnetic parts on to, or to, the rotor structures · CPC title