Wavelength beam combining laser systems utilizing lens roll for chief ray focusing

Patent metadata

Field	Value
Publication number	US-10241338-B2
Application number	US-201715658959-A
Country	US
Kind code	B2
Filing date	Jul 25, 2017
Priority date	Feb 22, 2012
Publication date	Mar 26, 2019
Grant date	Mar 26, 2019

Abstract

In various embodiments, a wavelength beam combining laser system includes a fast-axis collimation lens that is rotated with respect to a plurality of emitters in order to converge the emitted beams onto a dispersive element and/or reduce the size of the multi-wavelength output beam of the system.

First claim

What is claimed is:

1. A method of laser emission, the method comprising:
emitting individual beams from each of a plurality of beam emitters, each beam having a fast-diverging axis and a slow-diverging axis;
rotating the beams and directing the rotated beams toward a dispersive element;
causing the rotated beams to at least partially overlap at the dispersive element at least in part by rotation of a fast-axis collimation (FAC) lens relative to the plurality of beam emitters;
dispersing the rotated beams with the dispersive element; and
receiving the dispersed beams, reflecting a first portion thereof back toward the dispersive element, and transmitting a second portion thereof as a multi-wavelength output beam.

2. The method of claim 1 , further comprising collimating the beams along their fast-diverging axes.

3. The method of claim 1 , wherein rotating the beams comprises flipping the fast-diverging axis and the slow-diverging axis of each beam.

4. The method of claim 1 , wherein the beams are rotated by an optical element, the FAC lens being a portion of the optical element.

5. The method of claim 1 , wherein the beams are rotated by a beam rotator separate and discrete from the FAC lens.

6. The method of claim 5 , wherein the beam rotator itself is rotated with respect to the plurality of beam emitters, the beam rotator and the FAC lens each being rotated with respect to the plurality of beam emitters by approximately the same angle.

7. The method of claim 5 , wherein the beam rotator itself is rotated with respect to the plurality of beam emitters, the beam rotator and the FAC lens each being rotated with respect to the plurality of beam emitters by different angles.

8. The method of claim 5 , wherein the beam rotator itself is not rotated with respect to the plurality of beam emitters.

9. The method of claim 1 , wherein the dispersive element comprises a diffraction grating.

10. The method of claim 1 , further comprising coupling the output beam into an optical fiber.

11. The method of claim 1 , wherein each of the beam emitters comprises a diode emitter disposed within a diode bar.

12. A method for configuring a laser system, the method comprising:
providing a plurality of beam emitters each emitting an individual beam, each beam having a fast-diverging axis and a slow-diverging axis;
providing, disposed optically downstream of the plurality of beam emitters, a fast-axis collimation (FAC) lens for (i) receiving the emitted beams and (ii) collimating the beams along their fast-diverging axes;
providing, disposed optically downstream of the FAC lens, a beam rotator for (i) rotating the beams and (ii) directing the rotated beams toward a dispersive element;
providing a dispersive element for receiving and dispersing the rotated beams;
providing a partially reflective output coupler for receiving the dispersed beams, reflecting a first portion thereof back toward the dispersive element, and transmitting a second portion thereof as a multi-wavelength output beam having a beam size; and
physically rotating the FAC lens with respect to the plurality of beam emitters to (i) cause the beams to at least partially overlap at the dispersive element and (ii) reduce the beam size of the output beam.

13. The method of claim 12 , further comprising physically rotating the beam rotator with respect to the plurality of beam emitters.

14. The method of claim 13 , wherein beam rotator and the FAC lens are rotated by approximately the same angle with respect to the plurality of beam emitters.

15. The method of claim 13 , wherein the beam rotator and the FAC lens are rotated substantially simultaneously.

16. The method of claim 12 , wherein the beam rotator flips the fast-diverging axis and the slow-diverging axis of each beam.

17. The method of claim 12 , wherein the FAC lens is discrete and separate from the beam rotator.

18. The method of claim 12 , wherein the FAC lens and the beam rotator are portions of a unitary optical element.

19. The method of claim 12 , wherein the dispersive element comprises a diffraction grating.

20. The method of claim 12 , further comprising coupling the output beam into an optical fiber.

Assignees

• Deutsch Michael
• Wang Daqing
• Zambuto James
• Chann Bien
• Lochman Bryan
• Teradiode Inc

Inventors

• Deutsch Michael
• Wang Daqing
• Zambuto James
• Chann Bien
• Lochman Bryan

Classifications

• H01S5/4087

  emitting more than one wavelength · CPC title

• H01S5/4062

  with an external cavity or using internal filters, e.g. Talbot filters · CPC title

• H01S5/143

  Littman-Metcalf configuration, e.g. laser - grating - mirror · CPC title

• G02B27/1006 Primary

  for splitting or combining different wavelengths (G02B27/1086, G02B27/141 take precedence) · CPC title

• Y10T29/49895

  Associating parts by use of aligning means [e.g., use of a drift pin or a "fixture"] · CPC title