Hybrid vehicle with rankine cycle system, in-wheel motor and power module integrated with power train components

Patent metadata

Field	Value
Publication number	US-10239402-B2
Application number	US-201715451849-A
Country	US
Kind code	B2
Filing date	Mar 7, 2017
Priority date	Mar 7, 2017
Publication date	Mar 26, 2019
Grant date	Mar 26, 2019

Abstract

A hybrid vehicle including one or more in-wheel motors, a power electronics supplying power to the one or more in-wheel motors, and a Rankine cycle system is described. The Rankine cycle system includes a pump driving a working fluid, a first three-way valve having an input, a first output, and a second output. The Rankine cycle system also includes, a second three-way valve having a first input, a second input, and an output, an evaporator receiving the working fluid from the output of the second three-way valve and heating the working fluid utilizing heat from an exhaust gas from an engine, an expander receiving the working fluid from the evaporator, and a radiator cooling the working fluid received from the expander.

First claim

What is claimed is:

1. A hybrid vehicle comprising:
one or more in-wheel motors;
a power electronics including a DC-AC inverter, a AC-DC inverter, and a converter; and
a Rankine cycle system comprising
a pump driving a working fluid through the Rankine cycle system,
a first valve including an input receiving working fluid from the pump, a first output passing the working fluid through the AC-DC inverter, and a second output passing the working fluid through the one or more in-wheel motors and the DC-AC inverter,
a second valve including a first input receiving the working fluid exiting from the AC-DC inverter, a second input receiving the working fluid exiting from the one or more in-wheel motors and the DC-AC inverter and an output,
an evaporator receiving the working fluid from the output of the second valve and heating the working fluid utilizing heat from an exhaust gas from an engine,
an expander receiving the working fluid from the evaporator, and
a radiator cooling the working fluid received from the expander.

2. The hybrid vehicle according to claim 1 , wherein the AC-DC inverter is integrated with a generator, the DC-AC inverter is integrated with the one or more in-wheel motors and the converter is integrated with a battery.

3. The hybrid vehicle according to claim 1 , further comprising a preheater located at the output of the second valve and before the evaporator.

4. The hybrid vehicle according to claim 3 , wherein the preheater receives engine coolant to heat the working fluid before passing the working fluid to the evaporator.

5. The hybrid vehicle according to claim 3 , further comprising a low temperature recuperator receiving the working fluid at a first temperature from the output of the second valve and the working fluid at a second temperature from the expander.

6. The hybrid vehicle according to claim 5 , wherein the second temperature is greater than the first temperature.

7. The hybrid vehicle according to claim 3 , further comprising a high temperature recuperator receiving the working fluid at a third temperature from the preheater and the working fluid at a fourth temperature from the expander.

8. The hybrid vehicle according to claim 7 , wherein the third temperature is greater than the fourth temperature.

9. The hybrid vehicle according to claim 1 , further comprising an exhaust gas recirculation loop around the evaporator partially recirculating the exhaust gas from the output of the evaporator to the input of the evaporator.

10. A Rankine cycle system comprising:
a pump driving a working fluid through the Rankine cycle system;
a first valve including an input receiving working fluid from the pump, a first output passing the working fluid through an AC-DC inverter, and a second output passing the working fluid through one or more in-wheel motors and a DC-AC inverter;
a second valve including a first input receiving the working fluid exiting from the AC-DC inverter, a second input receiving the working fluid exiting from the one or more in-wheel motors and the DC-AC inverter and an output;
an evaporator receiving the working fluid from the output of the second valve and heating the working fluid utilizing heat from an exhaust gas from an engine;
an expander receiving the working fluid from the evaporator; and
a radiator cooling the working fluid received from the expander.

11. The Rankine cycle system according to claim 10 , further comprising a preheater located at the output of the second valve and before the evaporator.

12. The Rankine cycle system according to claim 11 , wherein the preheater receives engine coolant to heat the working fluid before passing the working fluid to the evaporator.

13. The Rankine cycle system according to claim 12 , further comprising a low temperature recuperator receiving the working fluid at a first temperature from the output of the second valve and the working fluid at a second temperature from the expander.

14. The Rankine cycle system according to claim 13 , wherein the second temperature is greater than the first temperature.

15. The Rankine cycle system according to claim 14 , further comprising a high temperature recuperator receiving the working fluid at a third temperature from the preheater and the working fluid at a fourth temperature from the expander.

16. The Rankine cycle system according to claim 15 , wherein the third temperature is greater than the fourth temperature.

17. The Rankine cycle system according to claim 10 , further comprising an exhaust gas recirculation loop around the evaporator partially recirculating the exhaust gas from the output of the evaporator to the input of the evaporator.

Assignees

• Toyota Eng & Mfg North America

Inventors

• Zhou Feng
• Dede Ercan Mehmet

Classifications

• B60L50/16

  with provision for separate direct mechanical propulsion · CPC title

• B60K6/448

  Electrical distribution type · CPC title

• F25B2600/2501

  Bypass valves · CPC title

• B60K7/0007

  the motor being electric · CPC title

• B60K6/365

  with the gears having orbital motion · CPC title