Method of manufacturing assembled conductor and electric motor

Patent metadata

Field	Value
Publication number	US-10236753-B2
Application number	US-201415036120-A
Country	US
Kind code	B2
Filing date	Nov 20, 2014
Priority date	Nov 22, 2013
Publication date	Mar 19, 2019
Grant date	Mar 19, 2019

Abstract

A method of manufacturing an assembled conductor includes: arranging a plurality of peripheral wires having anisotropic cross-sectional shapes around a central wire; bundling the central wire and the peripheral wires that have been arranged, to form a conducting wire bundle; and rolling the conducting wire bundle to form the assembled conductor. The arranging includes a bending process for bending the plurality of peripheral wires in directions along imaginary lines that extend radially relative to an axis of the central wire on an imaginary plane intersecting the axis of the central wire.

First claim

What is claimed is:

1. A method of manufacturing an assembled conductor, comprising:
arranging a plurality of peripheral wires having anisotropic cross-sectional shapes around a central wire;
bundling the central wire and the peripheral wires that have been arranged, to form a conducting wire bundle; and
rolling the conducting wire bundle to form the assembled conductor, wherein
the arranging includes a bending process of bending the peripheral wires respectively in directions along imaginary lines that extend radially relative to an axis of the central wire on an imaginary plane intersecting the axis of the central wire,
the bending process is a second bending process,
the arranging further includes a first bending process of bending the plurality of peripheral wires that are arranged in a line in directions intersecting the radially extending imaginary lines before the second bending process, and
in the second bending process, the plurality of peripheral wires are bent at positions where the peripheral wires intersect the imaginary lines.

2. The method of manufacturing the assembled conductor according to claim 1 , wherein
the arranging further includes a third bending process of bending the plurality of peripheral wires from positions on the radially extending imaginary lines toward the axis of the central wire, after the second bending process.

3. The method of manufacturing the assembled conductor according to claim 1 , wherein
in the first bending process, one or more peripheral wires included in the plurality of peripheral wires are bent in a first direction of the imaginary plane, and the remaining peripheral wires included in the plurality of peripheral wires are bent in a second direction opposite to the first direction.

4. The method of manufacturing the assembled conductor according to claim 1 , wherein
in at least one of the processes of bending the peripheral wires, rollers are used to bend the peripheral wires.

5. A method of manufacturing an assembled conductor, comprising:
arranging a plurality of peripheral wires having anisotropic cross-sectional shapes around a central wire;
bundling the central wire and the peripheral wires that have been arranged, to form a conducting wire bundle;
rolling the conducting wire bundle to form the assembled conductor,
wherein the arranging includes a bending process of bending the peripheral wires respectively in directions along imaginary lines that extend radially relative to an axis of the central wire on an imaginary plane intersecting the axis of the central wire; and
machining the cross-sectional shapes of the peripheral wires into the anisotropic cross-sectional shapes before the arranging,
wherein the anisotropic cross-sectional shapes are trapezoidal shapes.

6. The method of manufacturing the assembled conductor according to claim 5 , wherein
the plurality of peripheral wires are wound around bobbins and are supplied from the bobbins, before the machining the cross-sectional shapes of the peripheral wires into the anisotropic cross-sectional shapes.

7. An electric motor comprising a coil formed by the assembled conductor manufactured by the method of manufacturing the assembled conductor according to claim 1 .

Assignees

• Toyota Motor Co Ltd

Inventors

• Mizushima Daisuke
• Masui Toshiaki
• Adachi Hironari
• Inoshita Hirofumi

Classifications

• H01B13/0883

  Pretreatment · CPC title

• H01B13/0006

  for reducing the size of conductors or cables · CPC title

• D07B7/027

  Postforming of ropes or strands · CPC title

• D07B2401/2015

  Killing or avoiding twist · CPC title

• D07B2201/2004

  triangular · CPC title