Motor controller

Patent metadata

Field	Value
Publication number	US-10234030-B2
Application number	US-201715440359-A
Country	US
Kind code	B2
Filing date	Feb 23, 2017
Priority date	Feb 26, 2016
Publication date	Mar 19, 2019
Grant date	Mar 19, 2019

Abstract

A motor controller includes a first forward driver rotating a motor in a forward rotation direction, a torque short determiner determining short of a switch torque, a backward driver driving the motor up to an extreme position in the backward rotation direction in a switch torque short case, and a second forward driver rotating the motor from the extreme position to a target position. When the second forward driver drives the motor, a drive objet is rotated not only by a motor torque but also by a twist backlash torque from a rotation transmission part. Further, after a rotation of the motor in the forward rotation direction, the backward rotation operation of the motor is performed only in the switch torque short case, thereby reducing a shift position switch time in a switch torque sufficient case.

First claim

What is claimed is:

1. A motor controller for controlling a motor that serves as a drive power source of a shift-by-wire system for a rotation drive of a drive object in a shift position switch mechanism of a vehicle, the motor controller comprising:
a first forward driver configured to rotate the motor in a forward rotation direction that is defined as a direction from a start rotation position to a target rotation position according to a shift position switch instruction, the start rotation position defined as a rotation position of the motor at a start time of a switching of a shift position;
a torque short determiner configured to determine whether a switch torque applied to the drive object for switching the shift position is less than a required magnitude based on the rotation position of the motor and the target rotation position, when the motor is under a rotation control to rotate in the forward rotation direction;
a backward driver configured to rotate the motor to an extreme rotation position in a backward rotation direction that is defined as a direction from the target rotation position to the start rotation position, when the switch torque is determined to be less than the required magnitude; and
a second forward driver configured to rotate the motor in the forward rotation direction from the extreme rotation position to the target rotation position.

2. The motor controller of claim 1 , wherein
the torque short determiner is further configured to determine that the switch torque is less than the required magnitude, when a rotation stop state of the motor continues for a preset amount of lag determination time before the rotation position of the motor reaches the target rotation position.

3. The motor controller of claim 1 , wherein
the torque short determiner is further configured to determine that the switch torque is less than the required magnitude, when a motor rotation direction is reversed before the rotation position of the motor reaches the target rotation position.

4. The motor controller of claim 1 , wherein
the torque short determiner is further configured to determine that the switch torque is less than the required magnitude, when a preset amount of time has lapsed from a start of a motor rotation by the first forward driver before the rotation position of the motor reaches the target rotation position.

5. The motor controller of claim 1 further comprising:
a drive stopper configured to determine a failure in the shift position switching and to stop the rotation drive of the drive object, when a number of backward rotation operations of the motor by the backward driver exceed a preset value.

6. The motor controller of claim 1 further comprising:
a stop determiner configured to determine whether a rotation stop state of the motor has been kept for a preset amount of stop determination time, after a start of a motor rotation by the backward driver, wherein
the second forward driver is further configured to rotate the motor toward the target rotation position, when the stop determiner determines that the rotation stop state of the motor has been kept for the preset amount of stop determination time.

7. The motor controller of claim 1 further comprising:
a reverse determiner configured to determine whether a motor rotation has been reversed after a start of the motor rotation by the backward driver, wherein
the second forward driver is further configured to rotate the motor toward the target rotation position, when the reverse determiner determines that the motor rotation has been reversed after the start of the motor rotation by the backward driver.

8. The motor controller of claim 1 further comprising:
a time determiner configured to determine whether a preset drive time has lapsed after a start of the motor rotation by the backward driver, wherein
the second forward driver is further configured to rotate the motor toward the target rotation position, when the time determiner determines that the preset drive time has lapsed after the start of the motor rotation by the backward driver.

9. The motor controller of claim 1 further comprising:
a position determiner configured to determine whether the rotation position of the motor has reached a preset rotation position that is away from the target rotation position in the backward rotation direction, wherein
the second forward driver is further configured to rotate the motor toward the target rotation position, when the position determiner determines that the rotation position of the motor has reached the preset rotation position.

10. A motor controller for a vehicle, the motor controller comprising:
a first forward driver configured to rotate a motor in a forward rotation direction that is defined as a direction from a start rotation position to a target rotation position according to a shift position switch instruction, the start rotation position defined as a rotation position of the motor at a start time of a switching of a shift position;
a torque short determiner configured to determine whether a switch torque applied to a drive object for switching the shift position is less than a required magnitude based on the rotation position of the motor and the target rotation position, when the motor is under a rotation control to rotate in the forward rotation direction;
a backward driver configured to rotate the motor to an extreme rotation position in a backward rotation direction that is defined as a direction from the target rotation position to the start rotation position, when the switch torque is determined to be less than the required magnitude; and
a second forward driver configured to rotate the motor in the forward rotation direction from the extreme rotation position to the target rotation position.

Assignees

• Denso Corp

Inventors

• Nakayama Seiji

Classifications

• F16H63/3458

  with electric actuating means, e.g. shift by wire · CPC title

• H02K11/21

  Devices for sensing speed or position, or actuated thereby (specially adapted for machines having non-mechanical commutating devices H02K29/06, H02K29/14) · CPC title

• H02P8/06 Primary

  in selected direction of rotation · CPC title

• F16H2061/326

  Actuators for range selection, i.e. actuators for controlling the range selector or the manual range valve in the transmission · CPC title

• H02K1/24

  Rotor cores with salient poles {; Variable reluctance rotors} · CPC title