Smart liquid fuel system with ability to self-diagnostics

Patent metadata

Field	Value
Publication number	US-10233846-B2
Application number	US-201615270612-A
Country	US
Kind code	B2
Filing date	Sep 20, 2016
Priority date	Sep 20, 2016
Publication date	Mar 19, 2019
Grant date	Mar 19, 2019

Abstract

A system for predicting performance of a liquid fuel system includes a processor and a memory communicatively coupled to the processor, wherein the memory stores instructions which when executed by the processor perform operations. The operations include establishing a baseline parameter for at least one physical parameter of a nozzle or a valve associated with at least one combustor of the liquid fuel system with at least one time. The operations also include obtaining one or more operational parameters associated with the liquid fuel system from one or more sensors during operation of a gas turbine engine. The operations further include utilizing an operational model of a fuel flow divider to output an action associated with the liquid fuel system based at least on the baseline parameter and the one or more operational parameters.

First claim

The invention claimed is:

1. A system for predicting performance of a liquid fuel system, comprising:
a processor;
a memory communicatively coupled to the processor, wherein the memory stores instructions which when executed by the processor perform operations comprising:
establishing a baseline parameter for at least one physical parameter of a nozzle or a valve associated with at least one combustor of the liquid fuel system with at least one time;
obtaining one or more operational parameters associated with the liquid fuel system from one or more sensors during operation of a gas turbine engine;
generating an operational model of a fuel flow divider based at least on the baseline parameter and the one or more operational parameters;
utilizing the operational model of the fuel flow divider to predict the performance of the liquid fuel system; and
utilizing the predicted performance of the liquid fuel system to generate a control command in a controller to adjust an operation of at least one component of the liquid fuel system and issue it to the component.

2. The system of claim 1 , wherein the operations further comprise utilizing the predicted performance of the liquid fuel system to generate a recommendation for maintenance of a component of the liquid fuel system.

3. The system of claim 1 , wherein the at least one time is associated with commissioning of the liquid fuel system.

4. The system of claim 1 , wherein the at least one time is associated with a scheduled maintenance of the liquid fuel system.

5. The system of claim 1 , wherein the instructions which when executed by the processor perform operations comprising generating the operational model of the fuel flow divider based on at least historical data.

6. The system of claim 5 , wherein the historical data comprises speed pickup of fuel flow divider, fuel flow rate, fuel flow divider pressure, temperature upstream and downstream of the fuel flow divider, or number of hours of loaded operation, purge duration, or a combination thereof.

7. The system of claim 1 , wherein the instructions which when executed by the processor perform operations comprising generating the operational model of the fuel flow divider based additionally on operator input, fluid flow simulations utilizing a physics based model, fuel composition, or differential pressure across oil filter, or a combination thereof.

8. The system of claim 1 , wherein the one or more operational parameters comprise speed pickup of fuel flow divider, fuel flow rate, fuel flow divider pressure, temperature upstream and downstream of the fuel flow divider, exhaust spread data, or number of hours of loaded operation, purge duration, or a combination thereof.

9. The system of claim 1 , wherein the instructions which when executed by the processor perform operations comprising updating the operational model of the fuel flow divider based on the one or more operational parameters.

10. The system of claim 1 , wherein the instructions which when executed by the processor perform operations comprising utilizing the operational model of the fuel flow divider in correlating a fuel flow rate to an exhaust spread.

11. The system of claim 1 , wherein the instructions which when executed by the processor perform operations comprising utilizing the operational model of the fuel flow divider in correlating a variation in the at least one physical parameter to the one or more operational parameters.

12. A system for predicting performance of a liquid fuel system, comprising:
a gas turbine engine comprising a plurality of combustors and associated fuel nozzles;
a fuel flow divider configured to regulate fuel flow to the associated fuel nozzles;
a processor;
a memory communicatively coupled to the processor, the memory storing instructions which when executed by the processor perform operations comprising:
establishing a baseline parameter for at least one physical parameter of a respective nozzle or a respective valve associated with each combustor of the plurality combustors of the liquid fuel system with at least one time;
obtaining one or more operational parameters associated with the liquid fuel system from one or more sensors during operation of the gas turbine engine;
generating an operational model of a fuel flow divider based at least on the baseline parameter and the one or more operational parameters;
utilizing the operational model of the fuel flow divider to predict the performance of the liquid fuel system; and
utilizing the predicted performance of the liquid fuel system to generate a control command in a controller to adjust an operation of at least one component of the liquid fuel system and issue it to the component.

13. The system of claim 12 , wherein the at least one physical parameter comprises a nozzle flow number for the respective nozzle.

14. The system of claim 12 , wherein the at least one physical parameter comprises a flow coefficient, C v , for the respective valve.

15. The system of claim 12 , wherein the instructions which when executed by the processor perform operations comprising utilizing the operational model of the fuel flow divider in correlating a variation in the at least one physical parameter to the one or more operational parameters.

16. The system of claim 12 , wherein the at least one time is associated with commissioning of the liquid fuel system or a scheduled maintenance of the liquid fuel system.

17. The system of claim 12 , wherein the instructions which when executed by the processor perform operations comprising updating the operational model of the fuel flow divider based on the one or more operational parameters.

18. The system of claim 12 , wherein wherein the operations further comprise utilizing the predicted performance of the liquid fuel system to generate a recommendation for maintenance of a component of the liquid fuel system.

19. A non-transitory computer-readable medium having computer executable code stored thereon, the code comprising instructions for:
establishing a baseline parameter for at least one physical parameter of a nozzle or a valve associated with at least one combustor of the liquid fuel system with at least one time;
obtaining one or more operational parameters associated with the liquid fuel system from one or more sensors during operation of a gas turbine engine;
generating an operational model of a fuel flow divider based at least on the baseline parameter and the one or more operational parameters;
utilizing the operational model of the fuel flow divider to predict a performance of the liquid fuel system; and
utilizing the predicted performance of the liquid fuel system to generate a control command in a controller to adjust an operation of at least one component of the liquid fuel system and issue it to the component.

20. The non-transitory computer-readable medium of claim 19 , wherein the code further comprises instructions for utilizing the predicted performance of the liquid fuel system to generate a recommendation for maintenance of a component of the liquid fuel system.

Assignees

• Gen Electric

Inventors

• Zhang Hua
• Cardenas Jr Manuel
• Trayhan David

Classifications

• G05B23/0283

  Predictive maintenance, e.g. involving the monitoring of a system and, based on the monitoring results, taking decisions on the maintenance schedule of the monitored system; Estimating remaining useful life [RUL] (preventive maintenance, i.e. planning maintenance according to the available resources without monitoring the system G06Q10/06) · CPC title

• G05B23/0294

  Optimizing process, e.g. process efficiency, product quality · CPC title

• F05D2270/07

  to improve fuel economy · CPC title

• F02C9/40 Primary

  specially adapted to the use of a special fuel or a plurality of fuels · CPC title

• F05D2270/301

  Pressure · CPC title