Automotive interior air quality carbon canister status and replacement/regeneration control

Patent metadata

Field	Value
Publication number	US-10232685-B2
Application number	US-201715423907-A
Country	US
Kind code	B2
Filing date	Feb 3, 2017
Priority date	Feb 3, 2017
Publication date	Mar 19, 2019
Grant date	Mar 19, 2019

Abstract

An air filtration system for a passenger compartment of a motor vehicle includes a filter bed positioned downstream from a blower motor and upstream from one or more vents. The air filtration system additionally includes a heater coupled to the filter bed, a sensor configured to measure a functional capacity of the filter bed, and a controller configured to regenerate the filter bed using the heater as initiated by the real-time sensor.

First claim

What is claimed is:

1. An air filtration system for a passenger compartment of a motor vehicle, comprising:
a filter bed;
a blower motor configured to circulate air flow through the filter bed;
one or more vents;
a heater coupled to the filter bed;
a real-time sensor configured to measure a functional capacity of the filter bed; and
a controller configured to regenerate the filter bed using the heater as initiated by the sensor and to reverse the air flow outside of the passenger compartment.

2. The air filtration system of claim 1 , wherein the filter bed comprises activated carbon, zeolites, alumina, molecular sieves, cellulosic materials, titanium dioxide, calcium carbonate, inorganic salts, or combinations thereof.

3. The air filtration system of claim 1 , wherein the heater is an electrically resistive coil, a sleeve covering a portion of the filter bed, or a plurality of electrodes that pass a current to the filter bed.

4. The air filtration system of claim 1 , wherein the sensor measures the functional capacity of the filter bed using electrical resistance.

5. The air filtration system of claim 1 , wherein the air filtration system is positioned upstream from a cabin heater, a cabin air conditioner, or a combination thereof.

6. The air filtration system of claim 1 , wherein the controller is coupled to the real-time sensor, the blower motor, and the heater.

7. The air filtration system of claim 1 , wherein the sensor is a real-time sensor that measures the functional capacity of the filter bed at least once every minute.

8. A method of providing filtered air to a passenger compartment of a motor vehicle, the method comprising:
circulating an air flow through a filter bed using a blower motor;
monitoring a functional capacity of the filter bed with a sensor; and
regenerating the filter bed with a heater and reversing the air flow outside of the passenger compartment.

9. The method of claim 8 , wherein the filter bed comprises activated carbon, zeolites, alumina, molecular sieves, cellulosic materials, titanium dioxide, calcium carbonate, inorganic salts, or combinations thereof.

10. The method of claim 8 , wherein the heater is an electrically resistive coil, a sleeve covering a portion of the filter bed, or a plurality of electrodes that pass a current to the filter bed.

11. The method of claim 8 , wherein the sensor is a real-time sensor that measures the saturation of the filter bed using electrical resistance.

12. The method of claim 8 , wherein the filter bed is additionally positioned upstream from a cabin heater, a cabin air conditioner, or a combination thereof.

13. The method of claim 8 , wherein the sensor is a real-time sensor and the controller is coupled to the real-time sensor, the blower motor, and the heater.

14. The method of claim 8 , wherein the sensor is a real-time sensor that measures the functional capacity of the filter bed at least once every minute.

15. The method of claim 8 , wherein the regeneration of the filter bed and reversal of the air flow are both initiated by the real-time sensor coupled to a controller.

16. The method of claim 15 , wherein the controller is in communication with one or more sensors, a selector, a heating element, and the blower motor.

17. A method of providing filtered air in a motor vehicle, the method comprising:
circulating an air flow through an activated carbon filter using a blower motor;
monitoring a VOC loading in the activated carbon filter using a sensor;
heating and backflushing the activated carbon filter using a heating element and the blower motor to form a regenerated carbon filter; and
circulating the air flow through the regenerated carbon filter using the blower motor.

18. The method of claim 17 , wherein the heating and backflushing are both initiated by the real-time sensor coupled to a controller.

19. The method of claim 17 , wherein the controller is in communication with one or more sensors, a selector, a heating element, and the blower motor.

20. The method of claim 17 , wherein the sensor is a real-time sensor that measures the VOC loading of the filter bed at least once every minute.

Assignees

• Ford Global Tech Llc

Inventors

• Anderson James Eric
• Wallington Timothy John

Classifications

• B01D46/46

  automatic · CPC title

• B01D46/0063

  Operations & Transport · mapped topic

• B60H3/0633 Primary

  with provisions for regenerating or cleaning the filter element · CPC title

• B01D2259/4566

  for use in transportation means · CPC title

• B01D2257/708

  Volatile organic compounds V.O.C.'s · CPC title