Solid sorbent materials for acid-gas separation

Patent metadata

Field	Value
Publication number	US-10232344-B2
Application number	US-201515326214-A
Country	US
Kind code	B2
Filing date	Jul 14, 2015
Priority date	Jul 15, 2014
Publication date	Mar 19, 2019
Grant date	Mar 19, 2019

Abstract

Solid sorbent materials have been prepared by combining polyethyleneimine (PEI) with silica precursors. The solid sorbent materials can be used, for example, for acid gas separation, gas purification, and water purification applications. Advantageously, such materials can be water stable and the capacity of such solid sorbent materials does not diminish substantially after repeated use and regeneration.

First claim

The invention claimed is:

1. A solid sorbent material comprising silica and polyethyleneimine, wherein the solid sorbent material has a carbon dioxide loading capacity that is stabilized such that the carbon dioxide loading capacity is within about 30% of the carbon dioxide loading capacity of the original solid sorbent material after 50 cycles of CO 2 separation and regeneration, and wherein the solid sorbent material is water stable,
wherein the material has an elemental nitrogen content of at least about 10% by weight.

2. The solid sorbent material of claim 1 , wherein said carbon dioxide loading capacity is within about 20% of the carbon dioxide loading capacity of the original solid sorbent material after 50 cycles of CO 2 separation and regeneration.

3. The solid sorbent material of claim 1 , wherein said carbon dioxide loading capacity is within about 10% of the carbon dioxide loading capacity of the original solid sorbent material after 50 cycles of CO 2 separation and regeneration.

4. The solid sorbent material of claim 1 , wherein the mass of the solid sorbent material changes by less than about 10% after 50 cycles of CO 2 separation and regeneration.

5. The solid sorbent material of claim 1 , wherein the mass of the solid sorbent material changes by less than about 20% after 50 cycles of CO 2 separation and regeneration.

6. The solid sorbent material of claim 1 , wherein the elemental nitrogen content is within about 30% of the elemental nitrogen content of the original solid sorbent material after 50 cycles of CO 2 separation and regeneration.

7. The solid sorbent material of claim 1 , wherein the elemental nitrogen content is within about 20% of the elemental nitrogen content of the original solid sorbent material after 50 cycles of CO 2 separation and regeneration.

8. A solid sorbent material comprising a porous silica framework having polyethyleneimine structurally integrated within the porous silica framework,
wherein the material has an elemental nitrogen content of at least about 10% by weight.

9. A method for the preparation of a solid sorbent material, comprising combining polyethyleneimine with a silica precursor, and polymerizing the silica precursor to form a porous silica framework having polyethyleneimine structurally integrated within the porous silica framework,
wherein the polyethyleneimine and silica precursor are provided in substantially a 1:1 molar ratio.

10. The method of claim 9 , wherein the silica precursor comprises one or more alkoxy silicates.

11. The method of claim 10 , wherein the one or more alkoxy silicates are selected from the group consisting of optionally substituted tetraethyl orthosilicate, 1,2-bis tetraethyl orthosilicate, tetramethyl orthosilicate, tetra-n-propyl silicate, tetra-isopropyl silicate, tetra-tert-butoxy silicate, tetra-phenoxy silicate, tetra-aryloxy silicate, tetra-naphthyloxy silicate, tetra-quinolynoxy silicate, 6,6′-spirobi[dibenzo[d,f][1,3,2]dioxasilepin, and combinations thereof.

12. The method of claim 9 , wherein the polyethyleneimine is in liquid form.

13. The method of claim 9 , wherein the polyethyleneimine has a molecular weight of less than about 2500 Da.

14. The method of claim 9 , wherein the polyethyleneimine has a molecular weight of less than about 1000 Da.

15. The method of claim 9 , wherein the polyethyleneimine is in branched form.

16. The method of claim 9 , wherein the combining of the polyethyleneimine and silica precursor is at least partially carried out in the presence of a catalyst.

17. The method of claim 16 , wherein the catalyst is an acidic catalyst or a basic catalyst.

18. The method of claim 17 , wherein the catalyst is selected from the group consisting of nitric acid, hydrochloric acid, acetic acid, sulfuric acid, phosphoric acid, perchloric acid, formic acid, sodium hydroxide, potassium hydroxide, ammonia, ammonium hydroxide, and combinations thereof.

19. The method of claim 9 , wherein the combining is at least partially carried out in the presence of a solvent.

20. The method of claim 19 , wherein the solvent is selected from the group consisting of methanol, ethanol, propanol, isopropanol, acetone, acetonitrile, tetrahydrofuran, and mixtures thereof.

Assignees

• Res Triangle Inst

Inventors

• Soukri Mustapha
• Coleman Luke
• Lail Marty

Classifications

• B01J20/3085

  Chemical treatments not covered by groups B01J20/3007 - B01J20/3078 · CPC title

• C08G73/0206

  Polyalkylene(poly)amines · CPC title

• B01J20/262 Primary

  obtained otherwise than by reactions only involving carbon to carbon unsaturated bonds, e.g. obtained by polycondensation (macromolecular compounds obtained otherwise than by reactions only involving unsaturated carbon-to-carbon bonds per se C08G) · CPC title

• B01J20/103

  comprising silica · CPC title

• C08G73/0213

  Preparatory process · CPC title