Gasket

Patent metadata

Field	Value
Publication number	US-10232120-B2
Application number	US-201715645120-A
Country	US
Kind code	B2
Filing date	Jul 10, 2017
Priority date	Aug 8, 2016
Publication date	Mar 19, 2019
Grant date	Mar 19, 2019

Abstract

The present invention provides a gasket excellent in properties such as sliding properties and resistance to liquid leakage. The present invention relates to a gasket having at least two annular projections and at least one annular valley on its sliding surface, the sliding surface being at least partially provided with immobilized polymer chains, the annular projections including a first projection nearest to the top surface and any other projection, the outer diameters of the other projection and the annular valley being in the range of 94 to 98% and 85 to 92%, respectively, with respect to the outer diameter of the first projection taken as 100%.

First claim

The invention claimed is:

1. A gasket, having at least two annular projections and at least one annular valley on a sliding surface,
the sliding surface comprising immobilized polymer chains,
the annular projections including a first projection nearest to a top surface and any other projection,
outer diameters of the other projection and the annular valley being in the range of 94 to 98% and 85 to 92%, respectively, with respect to an outer diameter of the first projection taken as 100%,
wherein the first projection has a curved surface portion on both its top and bottom sides, and the curved surface portion on the top side has a curvature of 0.1 to 0.4.

2. The gasket according to claim 1 ,
wherein the at least two annular projections comprise at least three annular projections, including the first projection, a bottom projection nearest to a bottom surface, and an intermediate projection located between the first projection and the bottom projection, and
the intermediate projection has a smaller outer diameter than both the first projection and the bottom projection.

3. The gasket according to claim 1 ,
wherein the first projection has a curved surface portion on both its top and bottom sides, and
the curved surface portion on the bottom side has a greater curvature than the curved surface portion on the top side.

4. The gasket according to claim 1 ,
wherein the other projection has a curved surface portion on both its top and bottom sides, and
the curved surface portion has a curvature of 0.2 to 0.8.

5. The gasket according to claim 1 ,
wherein the annular valley has a curved surface portion, and
the curved surface portion has a curvature of 0.4 to 2.0.

6. The gasket according to claim 1 ,
wherein the first projection has an annular flat portion having a width of 0.05 to 0.3 mm.

7. The gasket according to claim 1 ,
wherein the polymer chains are immobilized by a surface modification method comprising:
step 1 of forming polymerization initiation points A on a surface of a gasket base material; and
step 2 of radically polymerizing a monomer starting from the polymerization initiation points A to grow polymer chains.

8. The gasket according to claim 7 ,
wherein the surface modification method comprises:
step 3 of extending each polymer chain grown in step 2 by adding the same or a different polymer chain; or
step 3′ of attaching a silane compound to a surface of each polymer chain grown in step 2, followed by reaction with a perfluoroether group-containing silane compound to grow a functional polymer chain.

9. The gasket according to claim 7 ,
wherein step 1 comprises adsorbing a photopolymerization initiator A onto the surface of the gasket base material, optionally followed by irradiation with LED light having a wavelength of 300 to 450 nm, to form polymerization initiation points A from the photopolymerization initiator A on the surface.

10. The gasket according to claim 7 ,
wherein step 2 comprises radically polymerizing a monomer starting from the polymerization initiation points A by irradiation with LED light having a wavelength of 300 to 450 nm to grow polymer chains.

11. The gasket according to claim 1 ,
wherein the polymer chains are immobilized by a surface modification method comprising
step I of radically polymerizing a monomer in the presence of a photopolymerization initiator A on a surface of a gasket base material to grow polymer chains.

12. The gasket according to claim 11 ,
wherein the surface modification method comprises:
step II of extending each polymer chain grown in step I by adding the same or a different polymer chain; or
step II′ of attaching a silane compound to a surface of each polymer chain grown in step I, followed by reaction with a perfluoroether group-containing silane compound to grow a functional polymer chain.

13. The gasket according to claim 11 ,
wherein step I comprises radically polymerizing a monomer by irradiation with LED light having a wavelength of 300 to 450 nm to grow polymer chains.

14. The gasket according to claim 1 , wherein a total polymer chain length is 10 to 50,000 nm.

Assignees

• Sumitomo Rubber Ind

Inventors

• Minagawa Yasuhisa

Classifications

• A61M5/31513 Primary

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• F16J1/003

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• A61M2005/3131

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• F16J15/56

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• A61M2005/3101

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