Monitoring sensor including a polymer matrix for monitoring a sealed secondary battery, sealed secondary battery including the monitoring sensor, and monitoring method for sealed secondary battery

Patent metadata

Field	Value
Publication number	US-10230136-B2
Application number	US-201515306631-A
Country	US
Kind code	B2
Filing date	Apr 9, 2015
Priority date	Jun 27, 2014
Publication date	Mar 12, 2019
Grant date	Mar 12, 2019

Abstract

A monitoring sensor for a sealed secondary battery 1 including a sealed outer casing 21 and an electrode group 22 accommodated in the inside of the sealed outer casing 21 , including a polymer matrix layer 3 that is disposed in the inside of the outer casing 21 and a detection unit 4 that is disposed on the outside of the outer casing 21 , wherein the polymer matrix layer 3 contains a filler that is dispersed therein and that changes an external field in accordance with deformation of the polymer matrix layer 3 , and the detection unit 4 detects change in the external field.

First claim

The invention claimed is:

1. A monitoring sensor for a sealed secondary battery including a sealed outer casing and an electrode group accommodated in an inside of the sealed outer casing, comprising:
a polymer matrix layer that is disposed in the inside of the sealed outer casing; and
a detection unit that is disposed on an outside of the sealed outer casing, wherein
the polymer matrix layer contains a filler that is dispersed therein and that changes an external field in accordance with deformation of the polymer matrix layer, and
the detection unit detects change in the external field.

2. The monitoring sensor for a sealed secondary battery according to claim 1 , wherein
the polymer matrix layer contains a magnetic filler as the filler, and
the detection unit detects change in a magnetic field as the external field.

3. The monitoring sensor for a sealed secondary battery according to claim 1 , wherein an elastic modulus of the polymer matrix layer is from 0.01 to 10 MPa.

4. The monitoring sensor for a sealed secondary battery according to claim 1 , wherein the polymer matrix layer is covered with a protective film for preventing elution into an electrolytic solution.

5. The monitoring sensor for a sealed secondary battery according to claim 1 , wherein the filler is unevenly distributed in a thickness direction of the polymer matrix layer, and a region of the polymer matrix layer that is located on one side within the polymer matrix layer and that contains a relatively larger amount of the filler is directed toward the electrode group.

6. The monitoring sensor for a sealed secondary battery according to claim 5 , wherein a region of the polymer matrix layer that is located on a side opposite to the one side within the polymer matrix layer and that contains a relatively smaller amount of the filler is formed of a foamed body containing bubbles.

7. The monitoring sensor for a sealed secondary battery according to claim 1 , wherein the polymer matrix layer is attached to an inner surface of the outer casing and is disposed to be distant from the electrode group.

8. The monitoring sensor for a sealed secondary battery according to claim 1 , wherein the polymer matrix layer is attached to the electrode group.

9. A monitoring method for a sealed secondary battery, the method comprising:
detecting change in the external field accompanying the deformation of the polymer matrix layer by the detection unit, and detecting internal pressure change or electrode swelling of the sealed secondary battery on a basis of the detected change in the external field, by using the monitoring sensor according to claim 1 .

10. A sealed secondary battery, comprising:
a sealed outer casing and an electrode group accommodated in an inside of the sealed outer casing;
a polymer matrix layer that is disposed in the inside of the outer casing; and
a detection unit that is disposed on an outside of the outer casing,
wherein the polymer matrix layer contains a filler that is dispersed therein and that changes an external field in accordance with deformation of the polymer matrix layer, and
the detection unit detects change in the external field.

Assignees

• Toyo Tire & Rubber Co
• Toyo Tire Corp

Inventors

• Fukuda Takeshi
• Minakata Nobuyuki

Classifications

• G01L9/14 Primary

  involving the displacement of magnets, e.g. electromagnets · CPC title

• H01M10/48 Primary

  Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte (constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals, H01M50/569) · CPC title

• H01M50/162

  Composite material consisting of a mixture of organic and inorganic materials · CPC title

• H01M50/159

  Metals · CPC title

• H01M50/164

  having a layered structure · CPC title