Organic electroluminescent device and method for producing organic electroluminescent device

Patent metadata

Field	Value
Publication number	US-10224512-B2
Application number	US-201515511504-A
Country	US
Kind code	B2
Filing date	Sep 15, 2015
Priority date	Sep 18, 2014
Publication date	Mar 5, 2019
Grant date	Mar 5, 2019

Abstract

The organic EL device includes a base material, a recessed portion, a reflective layer provided along an inner face of the recessed portion, a filling layer having optical transparency, and filled and disposed at an inside of the recessed portion, with the reflective layer interposed between the recessed portion and the filling layer, a first electrode having optical transparency and provided at an upper-layer side of the filling layer, an organic layer including a light-emitting layer and provided at an upper-layer side of the first electrode, a second electrode having optical transparency and optical reflectivity and provided at an upper-layer side of the organic layer. At least a portion of an edge of the light-emitting region is positioned further inside than an edge of the recessed portion, and the reflective layer and the first electrode are in contact with each other at the periphery of the recessed portion.

First claim

What is claimed is:

1. An organic electroluminescent device comprising:
a base material;
a first recessed portion provided in an upper face of the base material;
a reflective layer provided along at least a surface of the first recessed portion and provided over a planar face of the base material, the planar face of the base material provided in a region of the upper face of the base material other than in a region where the first recessed portion is provided;
a filling layer having optical transparency, the filling layer being filled and disposed at an inside of the first recessed portion with the reflective layer interposed between the first recessed portion and the filling layer;
a first electrode having optical transparency, the first electrode being provided at least at an upper-layer side of the filling layer;
an organic layer including a light-emitting layer, the organic layer being provided at an upper-layer side of the first electrode; and
a second electrode having optical transparency and optical reflectivity, the second electrode having provided at an upper-layer side of the organic layer;
wherein a light-emitting region is formed by layers of the first electrode, the organic layer, and the second electrode and at least a portion of an edge of the light-emitting region is positioned further inside than an edge of the first recessed portion, as viewed in a direction normal to the upper face of the base material, and
wherein the reflective layer and the first electrode are in contact with each other at a periphery of the first recessed portion, and
wherein an upper face of the filling layer is positioned lower than a plane including a planar face of the reflective layer provided over the planar face of the base material.

2. The organic electroluminescent device according to claim 1 ,
wherein an insulating layer is provided at the upper-layer side of the first electrode and at a lower-layer side of the second electrode, the insulating layer including an opening at a position overlapping with the first recessed portion, as viewed in the direction normal to the upper face of the base material, and
wherein the light-emitting region is configured inside the opening by a layered body of the layers of the first electrode, the organic layer, and the second electrode.

3. The organic electroluminescent device according to claim 2 ,
wherein the entire edge of the opening is positioned inside the entire edge of the first recessed portion, as viewed in the direction normal to the upper face of the base material.

4. The organic electroluminescent device according to claim 2 ,
wherein a second recessed portion is provided in the upper face of the base material in a region where the insulating layer is formed, and
wherein the reflective layer is provided along a surface of the second recessed portion.

5. The organic electroluminescent device according to claim 4 ,
wherein, as viewed in the direction normal to the upper face of the base material, a plurality of the first recessed portions are provided at a spacing from each other in at least one azimuth direction, and
wherein one or a plurality of the second recessed portions are provided between two first recessed portions of the plurality of the first recessed portions, the two first recessed portions being adjacent to each other.

6. The organic electroluminescent device according to claim 1 ,
wherein at least a portion of a cross-section profile of the first recessed portion sectioned along at least one plane out of a plurality of planes orthogonal to the upper face of the base material includes a curved line including a focal point, and
wherein the focal point is positioned in an interior of the light-emitting region.

7. The organic electroluminescent device according to claim 6 ,
wherein the curved line is a parabolic line.

8. The organic electroluminescent device according to claim 1 ,
wherein a lower face of the first electrode in the first recessed portion is positioned lower than a plane including the upper face of the base material.

9. The organic electroluminescent device according to claim 8 ,
wherein a lower face of the light-emitting layer in the first recessed portion is positioned lower than a plane including the upper face of the base material.

10. The organic electroluminescent device according to claim 1 , further comprising:
a plurality of unit display regions,
wherein the plurality of unit display regions each include at least the first recessed portion.

11. The organic electroluminescent device according to claim 10 ,
wherein the plurality of unit display regions are disposed in a matrix arrangement.

12. A method for producing an organic electroluminescent device, the method comprising:
forming a first recessed portion in an upper face of a base material;
forming a reflective layer along at least a surface of the first recessed portion;
forming a filling layer at an inside of the first recessed portion with the reflective layer interposed between the first recessed portion and the filling layer, the filling layer having optical transparency;
forming a first electrode at least at an upper-layer side of the filling layer, the first electrode having optical transparency;
forming, at an upper-layer side of the first electrode, an insulating layer including an opening at a position overlapping the first recessed portion, as viewed in a direction normal to the upper face of the base material;
forming an organic layer at an upper-layer side of the insulating layer or between the first electrode and the insulating layer, the organic layer including a light-emitting layer; and
forming a second electrode at the upper-layer side of the organic layer or at an upper-layer side of the insulating layer, the second electrode having optical transparency and optical reflectivity;
a light-emitting region being configured inside the opening by a layered body of layers of the first electrode, the organic layer, and the second electrode, and, as viewed in the direction normal to the upper face of the base material, at least a portion of an edge of the light-emitting region being positioned further inside than an edge of the first recessed portion; and
the reflective layer and the first electrode being in contact with each other at a periphery of the first recessed portion.

13. The organic electroluminescent device according to claim 1 ,
wherein the first electrode is formed across the upper face of the filling layer and the planar face of the reflective layer.

14. The organic electroluminescent device according to claim 1 ,
wherein the first electrode includes a step in a portion at the edge of the first recessed portion.

15. The organic electroluminescent device according to claim 1 ,
wherein a portion of the first electrode positioned at the upper face of the base material is in contact with a portion of the reflective layer.

16. The organic electroluminescent device according to claim 1 ,
wherein a lower face of the first electrode in the first recessed portion is positioned lower than the plane including the planar face of the reflective layer.

17. The organic electroluminescent device according to claim 2 ,
wherein the opening is smaller than the first recessed portion.

18. The organic electroluminescent device according to claim 2 ,
wherein a region where the insulating layer is interposed between the first electrode and the second electrode is a non-light-emitting region where emission of light from the light-emitting layer does not occur.

Assignees

• Sharp Kk

Inventors

• Inoue Satoshi
• Kikuchi Katsuhiro
• Uchida Hideki
• Koike Eiji
• Ohara Masanori
• Tsukamoto Yuto
• Isomura Yoshiyuki
• Matsunaga Kazuki

Classifications

• H01L51/56

  Electricity · mapped topic

• H01L2251/5315

  Electricity · mapped topic

• H01L27/3272

  Electricity · mapped topic

• H01L27/3246

  Electricity · mapped topic

• H05B33/24 Primary

  of metallic reflective layers (H05B33/26 takes precedence) · CPC title