Motor drive controller and method for controlling motor

Patent metadata

Field	Value
Publication number	US-10218295-B2
Application number	US-201715831776-A
Country	US
Kind code	B2
Filing date	Dec 5, 2017
Priority date	Dec 6, 2016
Publication date	Feb 26, 2019
Grant date	Feb 26, 2019

Abstract

A motor drive controller includes: a motor drive unit; and a lock energization control circuit configured to control the motor drive unit to cause a lock current for holding the rotor at a predetermined lock position to flow from the motor drive unit to the drive coils for lock energization duration before rotation of the motor is started. The lock energization control circuit includes: a first lock energization unit that controls the motor drive unit such that a magnitude of the lock current becomes a first predetermined value when first predetermined duration has elapsed after the lock energization duration is started; and a second lock energization unit that controls the motor drive unit such that the magnitude of the lock current becomes a second predetermined value smaller than the first predetermined value when the lock energization duration is terminated after the first predetermined duration has elapsed.

First claim

What is claimed is:

1. A motor drive controller that drives a motor without using a sensor device for detecting a position of a rotor, the motor drive controller comprising:
a motor drive unit configured to selectively energize drive coils of a plurality of phases of the motor; and
a lock energization control circuit configured to control the motor drive unit to cause a lock current for holding the rotor at a predetermined lock position to flow from the motor drive unit to the drive coils for lock energization duration before rotation of the motor is started,
wherein the lock energization control circuit includes:
a first lock energization unit that controls the motor drive unit such that a magnitude of the lock current becomes a first predetermined value when first predetermined duration has elapsed after the lock energization duration is started; and
a second lock energization unit that controls the motor drive unit such that the magnitude of the lock current becomes a second predetermined value smaller than the first predetermined value when the lock energization duration is terminated after the first predetermined duration has elapsed.

2. The motor drive controller according to claim 1 ,
wherein the first lock energization unit performs the control such that the magnitude of the lock current increases over a predetermined time until the magnitude becomes a first predetermined value.

3. The motor drive controller according to claim 1 ,
wherein the motor drive unit includes:
an inverter circuit configured to have high side switching elements and low side switching elements that are provided for each phase to apply a drive current to each phase of the drive coils of the plurality of phases; and
a pre-drive circuit configured to output drive signals, which control the high side and low side switching elements, to the inverter circuit, and
wherein the lock energization control circuit outputs a control signal to the pre-drive circuit to thereby perform the control.

4. The motor drive controller according to claim 3 ,
wherein the lock energization control circuit changes an ON duty of a PWM signal output from the pre-drive circuit to one or both of the high side and low side switching elements provided for a first phase of any one of the drive coils of the plurality of phases, and thereby changes the magnitude of the lock current,
wherein the first lock energization unit changes the ON duty of the PWM signal to a first ON duty to thereby perform the control, and
wherein the second lock energization unit changes the ON duty of the PWM signal to a second ON duty smaller than the first ON duty to thereby perform the control.

5. The motor drive controller according to claim 4 ,
wherein the pre-drive circuit is controlled by the lock energization control circuit and operates to:
output the PWM signal to the high side switching element of the first phase;
output a low-level drive signal to the low side switching element of the first phase and the high side switching element of each phase other than the first phase; and
output a high-level drive signal to the low side switching element of each phase other than the first phase.

6. The motor drive controller according to claim 4 ,
wherein the second lock energization unit maintains a state in which the ON duty of the PWM signal is the first ON duty for second predetermined duration, and then maintains a state in which the ON duty of the PWM signal is the second ON duty for third predetermined duration.

7. The motor drive controller according to claim 6 ,
wherein a length of the third predetermined duration is longer than or equal to that of the second predetermined duration.

8. The motor drive controller according to claim 6 ,
wherein the second lock energization unit performs the control such that the ON duty of the PWM signal varies over time for duration between the second predetermined duration and the third predetermined duration.

9. The motor drive controller according to claim 4 ,
wherein the second lock energization unit maintains a state in which the ON duty of the PWM signal becomes a third ON duty that is smaller than the first ON duty and is larger than the second ON duty for fourth predetermined duration for duration until the ON duty of the PWM signal varies from the first ON duty to the second ON duty.

10. The motor drive controller according to claim 9 ,
wherein the second lock energization unit performs the control such that the ON duty of the PWM signal varies over time for at least one of duration between the second predetermined duration and the fourth predetermined duration and duration between the fourth predetermined duration and the third predetermined duration.

11. A method for controlling a motor which performs control of causing a lock current for holding a rotor at a predetermined lock position to flow to drive coils for lock energization duration before rotation of the motor is started and selectively energizes the drive coils of a plurality of phases of the motor to drive the motor without using a sensor for detecting a position of the rotor, the method comprising:
a first lock energization step of performing control such that a magnitude of the lock current becomes a first predetermined value when first predetermined duration has elapsed after the lock energization duration is started; and
a second lock energization step of performing control such that the magnitude of the lock current becomes a second predetermined value smaller than the first predetermined value when the lock energization duration is terminated after the first predetermined duration has elapsed.

Assignees

• Minebea Mitsumi Inc

Inventors

• Aoki Masato
• Kaidu Hiroyuki
• Serizawa Youhei

Classifications

• H02P1/04

  Means for controlling progress of starting sequence in dependence upon time or upon current, speed, or other motor parameter · CPC title

• H02P29/40

  Regulating or controlling the amount of current drawn or delivered by the motor for controlling the mechanical load · CPC title

• H02P6/18 Primary

  without separate position detecting elements · CPC title

• H02P6/21

  Open loop start · CPC title

• H02K1/223 Primary

  Rotor cores with windings and permanent magnets (for additional excitation in synchronous motors or generators H02K21/042; in synchronous motors having additional short-circuited winding for starting as an asynchronous motor H02K21/46) · CPC title