Method and apparatus for positioning heating elements

Patent metadata

Field	Value
Publication number	US-10215423-B2
Application number	US-201715796225-A
Country	US
Kind code	B2
Filing date	Oct 27, 2017
Priority date	Aug 18, 2014
Publication date	Feb 26, 2019
Grant date	Feb 26, 2019

Abstract

An underlayment system is provided that includes a plurality of protrusions that extend from a common base member. The protrusions and base member can include an opening therethrough that allows for subsequent layers of material, such as adhesive, to interact and bond to each other. The protrusions are arranged in such a way to contain a wire, string, or heating element, within a receiving area. The arrangement of the protrusions allow for routing of the wire, string, or heating element in a variety of angles, bends, and other routing layouts.

First claim

What is claimed is:

1. A floor underlayment comprising:
a base layer having a top side and a bottom side;
a pad layer attached to the bottom side;
a plurality of protrusions extending to a first height above the top side, each protrusion comprising:
a top surface at the first height, the top surface substantially parallel to the base layer;
an inner wall sloping from the top surface to the top side of the base layer, the inner wall sloped in a first direction; and
an outer wall extending from the top surface to the top side of the base layer, at least a portion of the outer wall sloped in the first direction, the outer wall contacting the base layer underneath the top surface,

wherein the sloped inner wall and the outer wall are curved in a horizontal plane.

2. The floor underlayment of claim 1 , wherein the pad layer comprises a sound dampening material.

3. The floor underlayment of claim 1 , wherein the pad layer comprises a heat reflective material.

4. The floor underlayment of claim 3 , wherein the heat reflective material is aluminum foil.

5. The floor underlayment of claim 1 , wherein the pad layer comprises an insulative material.

6. The floor underlayment of claim 5 , wherein the insulative material is polystyrene.

7. The floor underlayment of claim 5 , wherein the insulative material is fleece.

8. The floor underlayment of claim 5 , wherein the insulative material is wool.

9. The floor underlayment of claim 1 , wherein the pad layer comprises a non-woven fabric.

10. The floor underlayment of claim 1 , wherein the pad layer comprises a vapor barrier.

11. The floor underlayment of claim 1 , wherein the pad layer comprises a waterproof material.

12. An underlayment comprising:
a plurality of substantially circular routing hubs, each routing hub comprising separate symmetrical segments, each symmetrical segment extending upward from a top side of a base and comprising:
a curved outer wall;
a curved inner wall; and
a top surface connecting the curved outer wall to the curved inner wall, the top surface having a variable width,
wherein at least a portion of the curved outer wall slopes underneath the top surface; and

a pad layer attached to a bottom side of the base.

13. The underlayment of claim 12 , wherein the pad layer comprises a heat reflective material.

14. The underlayment of claim 13 , wherein the heat reflective material is aluminum foil.

15. The underlayment of claim 12 , wherein the pad layer comprises an insulative material.

16. The underlayment of claim 15 , wherein the insulative material is polystyrene.

17. The underlayment of claim 15 , wherein the insulative material is fleece.

18. The underlayment of claim 15 , wherein the insulative material is wool.

19. The underlayment of claim 12 , wherein the pad layer comprises a non-woven fabric.

20. A floor underlayment comprising:
a base layer having an upper side and a lower side opposite the upper side;
a pad layer attached to the lower side, the pad layer comprising a non-woven fabric;
a plurality of raised features extending upwardly from the upper side, each of the plurality of raised features comprising a contact surface substantially parallel to the base layer and supported on opposite sides by an inner sidewall and an outer sidewall, the inner sidewall sloping away from the outer sidewall and defining a circular shape at the base layer, and at least a portion of the outer sidewall sloping underneath the contact surface,
wherein the plurality of raised features are arranged on the base layer to provide a plurality of routing options for a heating element.

Assignees

• Progress Profiles Spa

Inventors

• Bordin Dennis
• Larson David D

Classifications

• F24D13/02 Primary

  solely using resistance heating, e.g. underfloor heating · CPC title

• F24D3/142

  integrated in prefab construction elements · CPC title

• E04F2290/023

  for heating · CPC title

• E04F15/185

  Underlayers in the form of studded or ribbed plates · CPC title

• E04F15/182

  Underlayers coated with adhesive or mortar to receive the flooring · CPC title