Facilitating the transition between flooding and hydrotesting with the use of an intelligent pig

Patent metadata

Field	Value
Publication number	US-10215341-B2
Application number	US-201615275408-A
Country	US
Kind code	B2
Filing date	Sep 25, 2016
Priority date	Aug 9, 2016
Publication date	Feb 26, 2019
Grant date	Feb 26, 2019

Abstract

Methods of remotely facilitating the transition between flooding and hydrotesting a subsea pipeline include a control unit of a subsea valve actuation system closing off fluid flow out of the pipeline at the receiving end thereof based at least partially upon one or more signals emitted by at least one intelligent pig that has passed through the pipeline during flooding and without the involvement of an external source at the surface, or a UV, at the pig receiving end of the pipeline.

First claim

The invention claimed is:

1. Method of remotely facilitating the transition between flooding and hydrotesting a subsea pipeline initiated from the launch end of the pipeline without the involvement of an external source at the surface, or a UV, at a pig receiving end of the pipeline, the pipeline having a launch end and an opposing pig receiving end, the method comprising:
fluidly coupling a fluid flow conduit of an automated, self-powered, self-controlled subsea valve actuation system to the subsea pipeline at the pig receiving end thereof;
allowing fluid to exit the pipeline to the sea through the fluid flow conduit during flooding of the pipeline;
allowing at least one intelligent pig to pass through the pipeline to the pig receiving end thereof during flooding of the pipeline, said at least one such intelligent pig evaluating the condition of the interior of the pipeline as it passes therethrough and emitting one or more signals relating to the condition of the interior of the pipeline;
based at least partially upon the one or more signals emitted by at least one of the intelligent pigs and without the involvement of an external source at the surface, or a UV, at the pig receiving end of the pipeline, a control unit of the subsea valve actuation system determining whether flooding is complete and/or the pipeline is ready for hydrotesting; and
if the control unit determines flooding is complete and/or the pipeline is ready for hydrotesting, the control unit autonomously causing at least one flow isolation valve fluidly coupled to the fluid flow conduit to close without the involvement of an external source at the surface, or a UV, at the pig receiving end of the pipeline, disallowing fluid from exiting the pipeline at the pig receiving end thereof to fluidly isolate the pipeline for hydrotesting.

2. The method of claim 1 further including
a pig detection system mounted upon the subsea valve actuation system receiving one or more of the signals emitted by one or more of the intelligent pigs, and
the pig detection system emitting one or more signals relating to the condition of the interior of the pipeline to the control unit without the involvement of an external source at the surface, or a UV, at the pig receiving end of the pipeline, wherein the control unit determines whether flooding is complete and/or the pipeline is ready for hydrotesting based at least partially upon one or more signals emitted by the pig detections system.

3. The method of claim 2 further including a pig signaler disposed upon at least one of the intelligent pigs emitting one or more signals of a particular frequency if the condition of the interior of the pipeline warrants conducting hydrotesting of the pipeline and one or more signals of a different frequency if the condition of the interior of the pipeline warrants delaying hydrotesting.

4. The method of claim 1 further including if the control unit determines the pipeline is not ready for hydrotesting, the control unit causing the at least one flow isolation valve to remain in an open position without the involvement of an external source at the surface, or a UV, at the pig receiving end of the pipeline.

5. The method of claim 4 further including
if the control unit determines the pipeline has defects warranting delaying hydrotesting or is not ready for hydrotesting, the control unit emitting one or more signals indicating the pipeline has defects warranting delaying hydrotesting or is not ready for hydrotesting, and
without the involvement of an external source at the surface, or a UV, at the pig receiving end of the pipeline, a pipeline servicing system connected to the launch end of the pipeline not initiating hydrotesting of the pipeline based at least partially upon one or more signals emitted by the control unit indicating the pipeline has defects warranting delaying hydrotesting or is not ready for hydrotesting.

6. The method of claim 1 further including a pipeline servicing system connected to the launch end of the pipeline detecting when the at least one flow isolation valve is closed and fluid is disallowed from exiting the pipeline at the pig receiving end thereof and thereafter initiating hydrotesting from the launch end of the pipeline without the involvement of an external source at the surface, or a UV, at the pig receiving end of the pipeline.

7. The method of claim 6 further including the pipeline servicing system applying pressure to the pipeline from the launch end thereof to detect when the at least one flow isolation valve is closed and fluid is disallowed from exiting the pipeline at the pig receiving end thereof without the involvement of an external source at the surface, or a UV, at the pig receiving end of the pipeline.

8. The method of claim 6 further including the automated subsea valve actuation system measuring pressure, temperature and flow rates during hydrotesting of the pipeline and logging such data.

9. The method of claim 1 further including the control unit providing a time delay between the end of flooding of the pipeline and the closing of the at least one flow isolation valve.

10. Method of remotely facilitating the transition between flooding and hydrotesting a subsea pipeline initiated from the launch end of the pipeline without the involvement of an external source at the surface, or a UV, at a pig receiving end of the pipeline, the pipeline having a launch end and an opposing pig receiving end, the method comprising:
fluidly coupling a fluid flow conduit of an automated, self-powered, self-controlled subsea valve actuation system to the subsea pipeline at the pig receiving end thereof;
flooding the pipeline;
allowing at least one intelligent pig to pass through the pipeline to the pig receiving end thereof during flooding of the pipeline, said at least one such intelligent pig evaluating the condition of the interior of the pipeline as it passes therethrough and emitting one or more signals relating to the condition of the interior of the pipeline;
based at least partially upon the one or more signals emitted by at least one of the intelligent pigs and without the involvement of an external source at the surface, or a UV, at the pig receiving end of the pipeline, a control unit of the subsea valve actuation system determining whether flooding is complete and/or the pipeline is ready for hydrotesting; and
if the control unit determines flooding is complete and/or the pipeline is ready for hydrotesting, the control unit autonomously causing at least one flow isolation valve fluidly coupled to the fluid flow conduit to close without the involvement of an external source at the surface, or a UV, at the pig receiving end of the pipeline, disallowing fluid from exiting the pipeline at the pig receiving end thereof to fluidly isolate the pipeline for hydrotesting.

11. The method of claim 10 further including
a pig detection system mounted upon the subsea valve actuation system receiving one or more of the signals emitted by one or more of the intelligent pigs, and
the pig detection system emitting one or more signals relating to the condition of the interior of the pipeline to the control unit without the involvement of an external source at the surface, or a UV, at the pig receiving end of the pipeline, wherein the control unit determines whether flooding is complete and/or the pipeline is ready for hydrotesting based at least partially upon one or more signals emitted by the pig detections system.

12. The method of claim 11 further including a pig signaler disposed upon at least one of the intelligent pigs emitting one or more signals of a particular frequency if the condition of the interior o

Assignees

• Baker Hughes Inc
• Baker Hughes A Ge Co Llc

Inventors

• Barden Andrew J
• Russo Luis
• Dixon Peter
• Goodall Alastair

Classifications

• E21B47/008 Primary

  Monitoring of down-hole pump systems, e.g. for the detection of "pumped-off" conditions · CPC title

• G01M3/2823

  using pigs or moles traveling in the pipe · CPC title

• G01M3/2807

  for pipes (G01M3/2892, G01M3/30 take precedence) · CPC title

• G01M3/022

  Test plugs for closing off the end of a pipe · CPC title

• F17D5/06

  using electric or acoustic means · CPC title