Gas generator

Patent metadata

Field	Value
Publication number	US-10214176-B2
Application number	US-201515509604-A
Country	US
Kind code	B2
Filing date	Aug 24, 2015
Priority date	Sep 29, 2014
Publication date	Feb 26, 2019
Grant date	Feb 26, 2019

Abstract

The present invention provides a gas generator, including
in a cylindrical housing, an ignition device chamber provided with an ignition device, a gas inflow chamber having a gas discharge port and a pressurized gas chamber being arranged in the above order from the first end, a rupturable plate closing between the pressurized gas chamber and the gas inflow chamber and being fixed to an annular fixing portion, a breaking device for the rupturable plate being arranged between the ignition device chamber and the gas inflow chamber, the breaking device including a base, a rod main body which extends from the base towards the rupturable plate, and an enlarged-diameter portion at a distal end of the rod main body, and during actuation, the base moving in the axial direction, the enlarged-diameter portion being positioned inside the pressurized gas chamber after punching out the rupturable plate, and the rod main body portion being positioned so as to oppose the annular fixing portion in a radial direction, a pressurized gas passing through a gas passage and then is discharged from the gas discharge port, the gas passage including a first annular passage in which a width between the enlarged-diameter portion and the annular fixing portion varies and a second annular passage between the rod main body portion and the annular fixing portion, a cross-sectional area of the second annular passage being the smallest among the cross-sectional area of the second annular passage, an area of a minimum width portion of the first annular passage and a total opening area of the gas discharge port, and Q<(A 2 −A 1 ) being satisfied when Q denotes the cross-sectional area of the second annular passage, A 1 denotes an area of the punched-out rupturable plate and A 2 denotes the area of the minimum width portion of the first annular passage.

First claim

The invention claimed is:

1. A gas generator, comprising:
a cylindrical housing having a first end whose opening is fixed with an ignition device, and a closed second end on an axially opposite side of the first end, the cylindrical housing including an ignition device chamber provided with the ignition device, a gas inflow chamber having a gas discharge port, and a pressurized gas chamber,
the ignition device chamber, the gas inflow chamber and the pressurized gas chamber being arranged in the cylindrical housing, in the above order from the first end;
a rupturable plate closing between the pressurized gas chamber and the gas inflow chamber and being fixed to an annular fixing portion extending radially inward from an inner circumferential wall surface of the cylindrical housing;
a breaking device for the rupturable plate being arranged between the ignition device chamber and the gas inflow chamber, the breaking device including,
a base whose outer circumferential surface abuts against the inner circumferential wall surface of the cylindrical housing, the base moving by a predetermined length (a length L) during actuation, and

a rod which extends from the base towards the rupturable plate, the rod including a rod main body portion which extends from the base, and an enlarged-diameter portion which has a diameter enlarged radially at a distal end portion of the rod main body portion;
the rupturable plate being fixed to the annular fixing portion, the rupturable plate facing a distal end surface of the enlarged diameter portion,
when the base of the breaking device moves in the axial direction by the length L during actuation, the enlarged-diameter portion of the breaking device being positioned inside the pressurized gas chamber after punching out the rupturable plate from the annular fixing portion, and the rod main body portion being positioned so as to oppose the annular fixing portion in a radial direction,
when a pressurized gas flows from the pressurized gas chamber to the gas discharge port, the pressurized gas passing through a gas passage to be discharged from the gas discharge port, the gas passage including a first annular passage in which a width between the enlarged-diameter portion and the annular fixing portion varies, and a second annular passage between the rod main body portion and the annular fixing portion,
a cross-sectional area of the second annular passage being the smallest among the cross-sectional area of the second annular passage, an area of a minimum width portion of the first annular passage and a total opening area of the gas discharge port, and Q<(A 2 −A 1 ) being satisfied when Q denotes the cross-sectional area of the second annular passage, A 1 denotes the area of the punched-out rupturable plate and A 2 denotes an area of the minimum width portion of the first annular passage.

2. A gas generator, comprising:
a cylindrical housing having a first end whose opening is fixed with an ignition device, and a closed second end on an axially opposite side of the first end, the cylindrical housing including an ignition device chamber provided with the ignition device, a gas inflow chamber having a plurality of gas discharge ports and a pressurized gas chamber,
the ignition device chamber, the gas inflow chamber and the pressurized gas chamber being arranged in the cylindrical housing, in the above order from the first end;
a rupturable plate closing between the pressurized gas chamber and the gas inflow chamber and being fixed to an annular fixing portion extending radially inward from an inner circumferential wall surface of the cylindrical housing;
a breaking device for the rupturable plate being arranged between the ignition device chamber and the gas inflow chamber, the breaking device including,
a base whose outer circumferential surface abuts against the inner circumferential wall surface of the cylindrical housing, the base moving by a predetermined length (a length L) during actuation, and

a rod which extends from the base towards the rupturable plate, the rod including a rod main body portion which extends from the base, and an enlarged-diameter portion which has a diameter enlarged radially at a distal end portion of the rod main body portion;
the rupturable plate being fixed to the annular fixing portion, the rupturable plate facing a distal end surface of the enlarged diameter portion,
when the base of the breaking device moves in the axial direction by the length L during actuation, the enlarged-diameter portion of the breaking device being positioned inside the pressurized gas chamber after punching out the rupturable plate from the annular fixing portion, and the rod main body portion being positioned so as to oppose the annular fixing portion in a radial direction,
when a pressurized gas flows from the pressurized gas chamber to the gas discharge ports, the pressurized gas passing through a gas passage to be discharged from the gas discharge ports, the gas passage including a first annular passage in which a width between the enlarged-diameter portion and the annular fixing portion varies, and a second annular passage between the rod main body portion and the annular fixing portion,
a cross-sectional area of the second annular passage being the smallest among the cross-sectional area of the second annular passage, an area of a minimum width portion of the first annular passage and a total opening area of the gas discharge ports,
Q<(A 3 −Z) being satisfied when Q denotes the cross-sectional area of the second annular passage, A 3 denotes the total opening area of the gas discharge ports, and Z denotes an area of part of the gas discharge ports closed by the punched-out rupturable plate.

3. The gas generator according to claim 1 , wherein, in addition to Q<(A 2 −A 1 ), when Q denotes the cross-sectional area of the second annular passage, A 3 denotes a total opening area of the gas discharge port, and Z denotes an area of part of the gas discharge port closed by the punched-out rupturable plate, Q<(A 3 −Z) is satisfied.

4. The gas generator according to claim 1 , wherein,
the annular fixing portion includes an annular plate surface portion extending radially inward from the inner circumferential wall surface of the cylindrical housing, and a cylindrical wall portion extending toward the gas inflow chamber from an inner circumferential portion of the annular plate surface portion, and
a space between the rod main body portion and the cylindrical wall portion is a second annular passage.

5. The gas generator according to claim 1 , wherein, an electric igniter and a gas generating agent are accommodated as the ignition device in the ignition device chamber,
the base of the breaking device separates the ignition device chamber from the gas inflow chamber,
the base has a through hole which extends in a thickness direction and is closed by a seal tape, and
a total opening area Y of the through hole and a total surface area B of a molded article of gas generating agent satisfy a relationship expressed by Y<B, and the total opening area Y of the through hole and a total opening area A 3 of the gas discharge port satisfy a relationship expressed by Y<A 3 .

6. The gas generator according to claim 2 , wherein, an electric igniter and a gas generating agent are accommodated as the ignition device in the ignition device chamber,
the base of the breaking device separates the ignition device chamber from the gas inflow chamber,
the base includes a through hole which extends in a thickness direction and is closed by a seal tape, and
a total opening area Y of the through hole and a total surface area B of a molded article of gas generating agent satisfy a relationship expressed by Y<B, and the total opening area Y of the through hole and the t

Assignees

• Daicel Corp

Inventors

• Fukumoto Kenji
• Kobayashi Tomoharu

Classifications

• B60R21/272 Primary

  with means for increasing the pressure of the gas just before or during liberation, e.g. hybrid inflators · CPC title

• B60R2021/2642

  comprising a plurality of combustion chambers or sub-chambers · CPC title

• B60R21/274 Primary

  characterised by means to rupture or open the fluid source · CPC title

• B60R2021/26029

  Ignitors · CPC title