Drive axle for a motor vehicle, in particular for a passenger car, and motor vehicle
US-2024401682-A1 · Dec 5, 2024 · US
US10214101B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-10214101-B2 |
| Application number | US-201615140090-A |
| Country | US |
| Kind code | B2 |
| Filing date | Apr 27, 2016 |
| Priority date | Apr 27, 2016 |
| Publication date | Feb 26, 2019 |
| Grant date | Feb 26, 2019 |
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A drive assembly has a drive housing with a gear set and a wheel mount configured to rotate about a rotation axis on a wheel bearing assembly. A clutch component is mounted to a clutch hub and disposed between an input shaft and the gear set to selectively cause rotation of the wheel mount. A clutch actuation assembly moves the clutch component into energized and de-energized states with respect to the input shaft. The clutch actuation assembly has a spring to position the clutch component in one of the energized and de-energized states and a piston to position the clutch component in the other of the energized and de-energized states. The clutch actuation assembly has a reaction plate that is acted upon in a first axial direction by the spring and is acted upon by the piston in a second axial direction.
Opening claim text (preview).
What is claimed is: 1. A drive assembly receiving rotational power from an input shaft rotatable about a rotation axis, the drive assembly comprising: a drive housing having a gear set and a wheel mount configured to rotate about the rotation axis on a wheel bearing assembly; a clutch component mounted to a clutch hub and disposed between the input shaft and the gear set to selectively cause rotation of the wheel mount, the clutch hub, at least in part, having an annular body with an inner periphery and an outer periphery; and a clutch actuation assembly for moving the clutch component into energized and de-energized states with respect to the input shaft, the clutch actuation assembly having a spring disposed about the outer periphery of the clutch hub to position the clutch component in one of the energized and de-energized states and a piston disposed within the inner periphery of the clutch hub to position the clutch component in the other of the energized and de-energized states, the clutch actuation assembly having a reaction plate that is acted upon by the spring in a first axial direction and by the piston in a second axial direction. 2. The drive assembly of claim 1 , wherein the reaction plate includes at least two parts mounted to the clutch hub through openings extending from the outer periphery to the inner periphery so that the piston acts on the reaction plate inside of the clutch hub and the spring acts on the reaction plate outside of the clutch hub. 3. The drive assembly of claim 2 , wherein the reaction plate has a radial flange engaged by the spring. 4. The drive assembly of claim 3 , wherein the reaction plate has an axial leg; and wherein the clutch actuation assembly includes a retainer ring extending about the axial leg of the reaction plate to retain the at least parts of the reaction plate within the openings of the clutch hub. 5. The drive assembly of claim 4 , wherein the clutch actuation assembly includes a clutch reaction plate disposed axially between the clutch component and the retainer ring to physically engage the clutch component when in the energized state. 6. The drive assembly of claim 5 , wherein the clutch component is a pack of annular disks; and wherein the clutch hub defines a cylindrical clutch pocket in which the pack of annular disks are disposed. 7. The drive assembly of claim 6 , wherein the clutch hub defines a piston chamber on a side of a partition wall opposite the clutch pocket that contains the piston. 8. The drive assembly of claim 7 , wherein the partition wall includes an opening therein through which the input shaft extends. 9. The drive assembly of claim 1 , wherein the piston is hydraulically actuated and acts on the reaction plate against the spring to move the clutch component to the de-energized state. 10. The drive assembly of claim 1 , further including a second clutch component coupled to the gear set; wherein energizing the clutch component corresponds to a first rotational speed of the wheel mount, and energizing the second clutch component corresponds to a second rotational speed of the wheel mount that is greater than the first rotational speed. 11. The drive assembly of claim 10 , further including a second clutch actuator assembly for engaging and disengaging the second clutch component; wherein the second clutch actuator assembly includes a spring and a hydraulic piston. 12. The drive assembly of claim 1 , wherein the gear set is a single planetary set that includes a single sun gear, a single ring gear and a single carrier for carrying planet gears that rotatably mesh with the sun and ring gears; and wherein the input shaft rotates at least one of the sun gear and the ring gear; and wherein the carrier provides rotational output to the wheel mount. 13. A drive assembly receiving rotational power from an input shaft rotatable about a rotation axis, the drive assembly comprising: a drive housing having a gear set and a wheel mount configured to rotate about the rotation axis on a wheel bearing assembly; a clutch component mounted to a clutch hub and disposed between the input shaft and the gear set to selectively cause rotation of the wheel mount; a clutch actuation assembly for moving the clutch component into energized and de-energized states with respect to the input shaft, the clutch actuation assembly having a spring to position the clutch component in one of the energized and de-energized states and a piston to position the clutch component in the other of the energized and de-energized states, the clutch actuation assembly having a reaction plate that is acted upon by the spring in a first axial direction and by the piston in a second axial direction; and a second clutch component coupled to the gear set; wherein energizing the clutch component corresponds to a first rotational speed of the wheel mount, and energizing the second clutch component corresponds to a second rotational speed of the wheel mount that is greater than the first rotational speed; wherein the gear set is a planetary set; wherein engagement of the clutch component couples the input shaft to a ring gear of the planetary set for co-rotation of the ring gear with the input shaft; and wherein engagement of the second clutch component couples the ring gear of the planetary set to the drive housing to fix the ring gear against rotation. 14. The drive assembly of claim 13 , wherein the clutch hub is mechanically interfaced with the ring gear to effect rotation of the ring gear with the input shaft when the clutch component is engaged. 15. The drive assembly of claim 14 , wherein the clutch component is in part splined to the input shaft and in part splined to the clutch hub; and wherein the clutch hub includes a toothed periphery that engages a toothed inner diameter of the ring gear of the planetary set. 16. A drive assembly receiving rotational power from an input shaft rotatable about a rotation axis, the drive assembly comprising: a drive housing having a gear set and a wheel mount configured to rotate about the rotation axis on a wheel bearing assembly; a clutch component mounted at least in part within an annular clutch hub and disposed between the input shaft and the gear set to selectively cause rotation of the wheel mount; and a clutch actuation assembly for moving the clutch component into energized and de-energized states with respect to the input shaft, the clutch actuation assembly having a spring to position the clutch component in one of the energized and de-energized states and a piston to position the clutch component in the other of the energized and de-energized states, the clutch actuation assembly having a reaction plate that is acted upon by the spring in a first axial direction and by the piston in a second axial direction; wherein the reaction plate includes first and second parts mounted to the clutch hub through associated first and second openings extending radially through the clutch hub so that the piston acts on the reaction plate inside of the clutch hub and the spring acts on the reaction plate outside of the clutch hub. 17. The drive assembly of claim 16 , wherein the reaction plate has a radial flange engaged by the spring. 18. The drive assembly of claim 17 , wherein the reaction plate has an axial leg; and wherein the clutch actuation assembly includes a retainer ring extending about the axial leg of the reaction plate to retain the at least parts of the reaction plate within the openings of the clutch hub. 19. The drive assembly of
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