Acoustophoretic printing apparatus and method

Patent metadata

Field	Value
Publication number	US-10214013-B2
Application number	US-201715842366-A
Country	US
Kind code	B2
Filing date	Dec 14, 2017
Priority date	Jan 24, 2014
Publication date	Feb 26, 2019
Grant date	Feb 26, 2019

Abstract

The present invention contains a printing apparatus and a method, e.g., for ejecting inks (i.e., pure liquids, mixtures, colloids, etc.) for a very broad range of physical properties (such as viscosity). Acoustic forces 3 a may be generated by an emitter 1 and a reflector 2 to detach droplets 10 from a nozzle 6 . The ink may be advanced through the nozzle 6 by a standard back pressure system 5 . A reflectorless chamber 7 may enhance acoustic forces 8 a and the droplets 10 may be ejected at a bottom 9 of said chamber 7 , so that droplets 10 may be deposited on any substrate 11.

First claim

The invention claimed is:

1. A printing apparatus comprising:
an emitter arranged within a first fluid and configured to oscillate for generating an acoustic field in the first fluid;
a nozzle with a nozzle opening placed at a predetermined position within the acoustic field; and
a second fluid within the nozzle,
wherein the emitter is configured to oscillate with a frequency of 1 Hz to 1 GHz.

2. The printing apparatus of claim 1 , wherein the emitter comprises a piezoelectric transducer or a magnetostrictive transducer.

3. The printing apparatus of claim 1 , further comprising a reflector positioned between the emitter and a printing substrate, the reflector including a reflectorless chamber for enhancing the acoustic field.

4. The printing apparatus of claim 3 , wherein the reflectorless chamber comprises a through-hole extending from an upper surface to a lower surface of the reflector.

5. The printing apparatus of claim 1 , wherein the nozzle opening has a diameter in a range from 0.01 micron to several millimeters.

6. The printing apparatus of claim 1 , wherein the nozzle is connected to a tubing for a fluidic connection between an ink reservoir and the nozzle opening.

7. The printing apparatus of claim 1 , further comprising a plurality of the emitters.

8. A printing apparatus comprising:
an emitter configured to oscillate for generating an acoustic field;
a reflector positioned between the emitter and a printing substrate, the reflector including a reflectorless chamber for enhancing the acoustic field;
a nozzle having a nozzle opening positioned within, above, or below the reflectorless chamber for ejection of an ink within the acoustic field.

9. The printing apparatus of claim 8 , wherein the emitter comprises a piezoelectric transducer or a magnetostrictive transducer.

10. The printing apparatus of claim 8 , wherein the emitter is configured to oscillate with a frequency of 1 Hz to 1 GHz.

11. The printing apparatus of claim 8 , wherein the reflectorless chamber comprises a through-hole extending from an upper surface to a lower surface of the reflector.

12. The printing apparatus of claim 8 , wherein a surface of the reflector is positioned at a defined distance H from a surface of the emitter, the defined distance H being a multiple of λ/2±0.2, wherein λ is a wavelength of an acoustic wave from the acoustic field.

13. The printing apparatus of claim 8 , wherein the nozzle opening has a diameter in a range from 0.01 micron to several millimeters.

14. The printing apparatus of claim 8 , wherein the nozzle is connected to a tubing for a fluidic connection between an ink reservoir and the nozzle opening.

15. A method of acoustophoretic printing, the method comprising:
arranging a nozzle within a first fluid, the nozzle having a nozzle opening positioned in opposition to a printing substrate;
generating an acoustic field in the first fluid by an oscillating emitter; and
driving the second fluid out of the nozzle, thereby forming a pendant droplet of the second fluid at the nozzle opening,
wherein acoustic forces from the acoustic field promote detachment of the pendant droplet from the nozzle opening, the second fluid thereby being deposited onto the printing substrate as a printed droplet.

16. The method of claim 15 , wherein the oscillating emitter oscillates at a frequency in a range of 1 Hz to 1 GHz.

17. The method of claim 15 , further comprising driving the nozzle to a printing position relative to the printing substrate.

18. The method of claim 15 , wherein a reflector is positioned between the oscillating emitter and the printing substrate.

19. The method of claim 15 , wherein the second fluid is driven out of the nozzle by gravity.

20. The method of claim 15 , wherein the second fluid is driven out of the nozzle by a back pressure on the second fluid or by a reduced pressure of the first fluid.

21. The method of claim 15 , wherein the first fluid comprises air.

22. The method of claim 15 , wherein the second fluid comprises a Z value from 1 to 10 4 .

23. The method of claim 15 , wherein the second fluid comprises a Z value from 10 −4 to 1.

24. The method of claim 15 , wherein the second fluid is selected from the group consisting of: a pure liquid, a mixture, and a colloid.

25. The method of claim 15 , wherein the second fluid comprises a biological solution, a hydrogel bioink, a conductive colloid, eutectic gallium-indium, a thermoplastic polymer, or a thixotropic fluid.

26. The method of claim 15 , wherein the printed droplet comprises a microparticle.

27. The method of claim 26 , wherein the microparticle comprises a Janus or hollow microparticle, the nozzle comprising a coaxial flow.

28. The method of claim 15 , wherein the printed droplet comprises a volume in a range from nl to μl.

Assignees

• Harvard College

Inventors

• Foresti Daniele
• Poulikakos Dimos
• Tiwari Manish Kumar

Classifications

• B33Y10/00

  Processes of additive manufacturing · CPC title

• B41J2/14008 Primary

  Structure of acoustic ink jet print heads · CPC title

• B29C64/112

  using individual droplets, e.g. from jetting heads · CPC title

• B33Y30/00

  Apparatus for additive manufacturing; Details thereof or accessories therefor · CPC title