Method and apparatus for applying film

Patent metadata

Field	Value
Publication number	US-10214000-B2
Application number	US-201415109314-A
Country	US
Kind code	B2
Filing date	Dec 29, 2014
Priority date	Dec 30, 2013
Publication date	Feb 26, 2019
Grant date	Feb 26, 2019

Abstract

The present invention provides a method for applying a film in which non-contact repulsive forces generated by ultrasonic vibration are applied using an ultrasonic vibration unit (A) to a surface of a substrate so as to support the surface of the substrate without contact, and a film is pressed and applied to the other surface of the substrate using a pressing roller. The ultrasonic vibration unit (A) may comprise: an ultrasonic vibration body facing a surface of the substrate; and an ultrasonic excitement unit for exciting the ultrasonic vibration body. In addition, the present invention provides an apparatus for applying a film comprising: an ultrasonic vibration unit (A) for applying non-contact repulsive forces generated by the ultrasonic vibration to a surface of a substrate so as to support the surface of the substrate without contact; and a pressing roller for pressing and applying a film to the other surface of the substrate.

First claim

What is claimed is:

1. A film lamination method comprising:
supporting one surface of a substrate without contact by generating ultrasonic vibrations from a first ultrasonic vibration unit and applying repelling force induced from the ultrasonic vibrations onto the one surface of the substrate; and
simultaneously laminating the other surface of the substrate with a film by pressing the film against the other surface of the substrate using a pressure roller,
wherein the substrate comprises a flexible substrate, the pressure roller presses the substrate laminated with the film under a pressure by which a curvature of the one surface of the substrate becomes positive, and at least one portion of a surface of the first ultrasonic vibration unit facing the substrate has a curvature corresponding to the positive curvature of the substrate.

2. The film lamination method according to claim 1 , wherein the first ultrasonic vibration unit comprises a first ultrasonic vibration part disposed upstream of the pressure roller and a second ultrasonic vibration part disposed downstream of the pressure roller.

3. The film lamination method according to claim 1 , wherein the first ultrasonic vibration unit comprises a third ultrasonic vibration part disposed at a position facing the pressure roller such that the substrate is positioned between the third ultrasonic vibration part and the pressure roller.

4. The film lamination method according to claim 1 , comprising supporting the other surface of the substrate without contact by generating ultrasonic vibrations from a second ultrasonic vibration unit disposed upstream of the pressure roller and applying repelling force induced from the ultrasonic vibrations from the second ultrasonic vibration unit onto the other surface of the substrate.

5. The film lamination method according to claim 1 , comprising transporting the substrate through contact with the film attached to the other surface of the substrate using a transportation roller disposed downstream of the pressure roller.

6. The film lamination method according to claim 1 , comprising supplying the film to the other surface of the substrate by unwinding the film from an unwinding roll.

7. The film lamination method according to claim 1 , comprising unwinding the substrate from an unwinding roll, and after the substrate is laminated with the film, winding the substrate on a winding roll.

8. The film lamination method according to claim 1 , wherein the pressure roller has a plurality of air suction holes in an outer circumference thereof that comes into contact with the film.

9. The film lamination method according to claim 1 , comprising cutting the film using a cutting device disposed downstream of the pressure roller at a position facing the other surface of the substrate.

10. The film lamination method according to claim 9 , wherein the first ultrasonic vibration unit comprises a fourth ultrasonic vibration part disposed at a position facing the cutting device such that the substrate is positioned between the fourth ultrasonic vibration part and the cutting device.

11. The film lamination method according to claim 1 , wherein the substrate comprises a glass substrate.

12. The film lamination method according to claim 1 , wherein the first ultrasonic vibration unit comprises an ultrasonic vibrator facing the one surface of the substrate and an ultrasonic wave generator to vibrate the ultrasonic vibrator.

13. The film lamination method according to claim 1 , comprising:
applying a constant force to the first ultrasonic vibration unit using a first force applying unit in a direction toward the substrate; and
applying a constant force to the pressure roller using a second force applying unit in a direction toward the substrate.

14. A film lamination apparatus comprising:
an ultrasonic vibration unit supporting one surface of a substrate without contact by applying repelling force induced from ultrasonic vibrations onto the one surface of the substrate; and

a pressure roller laminating the other surface of the substrate with a film by pressing the film against the other surface of the substrate,
wherein the substrate comprises a flexible substrate, the pressure roller presses the substrate laminated with the film under a pressure by which a curvature of the one surface of the substrate becomes positive, and at least one portion of a surface of the first ultrasonic vibration unit facing the substrate has a curvature corresponding to the positive curvature of the substrate.

Assignees

• Corning Prec Materials Co Ltd

Inventors

• Seol Mun Hwan
• Kim Ki Nam
• Kim Shin
• Cho Dong Young

Classifications

• B32B2310/028

  using vibration, e.g. sonic or ultrasonic · CPC title

• B32B2309/12

  Pressure · CPC title

• B32B37/223

  One or more of the layers being plastic · CPC title

• B32B37/10 Primary

  characterised by the pressing technique, e.g. using action of vacuum or fluid pressure · CPC title

• B32B37/0053

  Constructional details of laminating machines comprising rollers; Constructional features of the rollers · CPC title