Heated bolt for modular hip stem

Patent metadata

Field	Value
Publication number	US-10213312-B2
Application number	US-201414787853-A
Country	US
Kind code	B2
Filing date	May 15, 2014
Priority date	May 23, 2013
Publication date	Feb 26, 2019
Grant date	Feb 26, 2019

Abstract

During hip replacement surgery, a practitioner can attach a distal stem to a femur of the patient and can then fixedly attach a proximal body to the distal stem using a bolt. Prior to tightening, the bolt can be heated to an elevated temperature greater than average human core body temperature. The practitioner can tighten the bolt to a specified torque while the bolt is at the elevated temperature. After tightening, the bolt cools to average human core body temperature and experiences a tensile stress due to the effects of thermal expansion. The tensile stress in the bolt produces a compressive force between the distal stem and the proximal body. The compressive force can increase the attachment strength of the bolt to the distal stem and the proximal body, beyond what can be achieved by solely torquing the bolt to the specified level during surgery without first heating the bolt.

First claim

The claimed invention is:

1. A modular hip stem, comprising:
a distal stem configured to be implanted within a femur of a patient;
a proximal body configured to attach to a proximal end of the distal stem;
a bolt configured to secure the proximal body to the distal stem, the bolt defining an internal volume extending longitudinally within the bolt from a proximal end of the bolt toward a distal end of the bolt;
an electrical resistive heater, disposed within the internal volume of the bolt, extending from the proximal end of the bolt toward the distal end of the bolt, and configured to heat the bolt to a temperature greater than average human core body temperature; and
a first electrode extending proximally from the electrical resistive heater to an exterior of the bolt, the first electrode configured to supply current to the electrical resistive heater, the first electrode attached to the electrical resistive heater at a narrowed portion of the first electrode, the narrowed portion being defined by a perforation, the first electrode configured to irreversibly detach from the electrical resistive heater by tearing at the narrowed portion when the first electrode is pulled away from the bolt.

2. The modular hip stem of claim 1 , further comprising a second electrode extending proximally from the electrical resistive heater to the exterior of the bolt, the second electrode configured to accept current from the electrical resistive heater such that the electrical resistive heater has an electrical path extending from the first electrode to the second electrode.

3. The modular hip stem of claim 2 , wherein the second electrode is attached to the electrical resistive heater at a second narrowed portion of the second electrode, the second electrode configured to detach from the electrical resistive heater at the second narrowed portion when the second electrode is pulled away from the bolt.

4. The modular hip stem of claim 2 ,
wherein the bolt includes a head at its proximal end; and
wherein the first electrode and the second electrode extend proximally from the head of the bolt.

5. The modular hip stem of claim 1 ,
wherein the electrical resistive heater is surrounded by an electric insulator; and
wherein the electrical resistive heater and the electric insulator are disposed in the internal volume of the bolt.

6. The modular hip stem of claim 5 , wherein the internal volume of the bolt surrounds a longitudinal axis of the bolt.

7. The modular hip stem of claim 1 , wherein the bolt includes a material having a positive thermal expansion coefficient.

8. The modular hip stem of claim 1 , wherein, in a temperature region that includes average human core body temperature, the bolt includes a material causing its longitudinal length to increase linearly with an increase in temperature.

9. The modular hip stem of claim 1 ,
wherein the bolt includes a helical thread, engageable with the proximal end of the distal stem, at its distal end; and
wherein the bolt includes a head, engageable with the proximal body, at its proximal end.

10. The modular hip stem of claim 1 , wherein the bolt is formed from a material including at least one of cobalt, chromium, titanium, titanium alloys, stainless steel, and stainless steel alloys.

11. A modular hip stem, comprising:
a distal stem configured to be implanted within a femur of a patient;
a proximal body configured to attach to a proximal end of the distal stem;
a bolt configured to secure the proximal body to the distal stem, the bolt defining an internal volume extending longitudinally within the bolt from a proximal end of the bolt toward a distal end of the bolt, the bolt including a head at its proximal end;
an electrical resistive heater, disposed within the internal volume of the bolt, extending from the proximal end of the bolt toward the distal end of the bolt, and configured to heat the bolt to a temperature greater than average human core body temperature;
a first electrode extending proximally from the electrical resistive heater, through the head of the bolt, to an exterior of the bolt, the first electrode configured to supply current to the electrical resistive heater, the first electrode attached to the electrical resistive heater at a first narrowed portion of the first electrode, the first narrowed portion being defined by a first perforation, the first electrode configured to irreversibly detach from the electrical resistive heater by tearing at the first narrowed portion when the first electrode is pulled away from the bolt;
a second electrode extending proximally from the electrical resistive heater, through the head of the bolt, to the exterior of the bolt, the second electrode configured to accept current from the electrical resistive heater such that the electrical resistive heater has an electrical path extending from the first electrode to the second electrode, the second electrode attached to the electrical resistive heater at a second narrowed portion of the second electrode, the second narrowed portion being defined by a second perforation, the second electrode configured to irreversibly detach from the electrical resistive heater by tearing at the second narrowed portion when the second electrode is pulled away from the bolt.

12. The modular hip stem of claim 11 ,
wherein the electrical resistive heater is surrounded by an electric insulator; and
wherein the electrical resistive heater and the electric insulator are disposed in the internal volume of the bolt.

13. The modular hip stem of claim 12 , wherein the internal volume of the bolt surrounds a longitudinal axis of the bolt.

14. The modular hip stem of claim 11 , wherein the bolt includes a material having a positive thermal expansion coefficient.

15. The modular hip stem of claim 11 , wherein, in a temperature region that includes average human core body temperature, the bolt includes a material causing its longitudinal length to increase linearly with an increase in temperature.

16. The modular hip stem of claim 11 ,
wherein the bolt includes a helical thread, engageable with the proximal end of the distal stem, at its distal end; and
wherein the bolt includes a head, engageable with the proximal body, at its proximal end.

17. The modular hip stem of claim 11 , wherein the bolt is formed from a material including at least one of cobalt, chromium, titanium, titanium alloys, stainless steel, and stainless steel alloys.

18. A modular hip stem, comprising:
a distal stem configured to be implanted within a femur of a patient;
a proximal body configured to attach to a proximal end of the distal stem;
a bolt configured to secure the proximal body to the distal stem, the bolt defining an internal volume extending longitudinally within the bolt from a proximal end of the bolt toward a distal end of the bolt, the internal volume of the bolt surrounding a longitudinal axis of the bolt, the bolt including a head at its proximal end, the bolt including a material having a positive thermal expansion coefficient;
an electrical resistive heater, positioned within the internal volume of the bolt, extending from the proximal end of the bolt toward the distal end of the bolt, and configured to heat the bolt to a temperature greater than average human core body temperature;
an electric insulator positioned in the internal volume of the bolt and surrounding the electrical resistive heater;
a first electrode extending proximally from the electrical resistive heater, through the head of the bolt, to an exterior of the bolt, the first elec

Assignees

• Zimmer Inc

Inventors

• Borries Paul

Classifications

• A61F2002/3652

  Connections of necks to shafts · CPC title

• A61F2/3094

  Designing or manufacturing processes · CPC title

• A61F2002/30604

  modular · CPC title

• A61F2002/30077

  shrinkable · CPC title

• A61F2/3609 Primary

  Femoral heads or necks; Connections of endoprosthetic heads or necks to endoprosthetic femoral shafts (A61F2/3601 takes precedence) · CPC title