Systems for backfeeding photovoltaic arrays through main breaker boxes

Patent metadata

Field	Value
Publication number	US-10211610-B2
Application number	US-201514836836-A
Country	US
Kind code	B2
Filing date	Aug 26, 2015
Priority date	Nov 13, 2014
Publication date	Feb 19, 2019
Grant date	Feb 19, 2019

Abstract

A circuit breaker system is provided that receives combined power inputs from a utility and from an alternative energy source for backfeeding to the utility through a standard breaker box without overloading the bus bars of the breaker box.

First claim

What is claimed is:

1. A System for electrically connecting a photovoltaic energy power wire to a utility power wire at a circuit breaker, comprising:
a circuit breaker having a receptacle for receiving the utility power wire and a screw therein;
a lug connector having a first end dimensioned to wrap around a distal end of the photovoltaic energy power wire and a second end dimensioned to wrap around at least a top side of the utility power wire;
a clasp adapted to electrically connect to the distal end of the photovoltaic energy power wire, the clasp having aperture passing therethrough;
the screw passing through the aperture in the clasp;
a contact ring received around the screw; and
a retaining ring adapted to hold the contact ring against the clasp such that the screw and the clasp are in electrical contact with one another, wherein the screw has a notch passing therearound, and wherein an inner surface of the retaining ring is received into the notch in the screw.

2. The system of claim 1 , wherein the screw has a mid-section with a diameter greater than the diameter of the aperture in the clasp.

3. The system of claim 1 , wherein the retaining ring keeps the screw and clasp fastened together when the screw is not electrically connected to the circuit breaker.

4. The system of claim 1 , wherein, the retaining ring and the contact ring keep the screw and the clasp in electrical contact as the screw is rotated.

5. The system of claim 1 , wherein the receptacle is configured to receive a utility power wire and the screw such that the photovoltaic energy power wire and the utility power wire are both electrically connected to the circuit breaker.

6. The system of claim 1 , wherein the screw has a narrow end that is received through the aperture in the clasp.

7. The system of claim 1 , wherein the notch is positioned above the hole in the clasp when the screw passes through the aperture in the clasp.

8. The system of claim 1 , wherein inner surfaces of the retaining ring are received into the notch.

9. The system of claim 1 , further comprising a snap-on protecting cover that is positioned over a screw assembly, the screw assembly comprising the screw, the clasp, and the contact ring.

10. The system of claim 1 , wherein the notch wraps around a circumference of the screw.

11. The system of claim 5 , wherein the electrical connection between the photovoltaic energy power wire and the utility power wire bypasses a bus bar within the circuit breaker.

12. The system of claim 5 , further comprising a conductor that forms the electrical connection between the photovoltaic energy power wire and the utility power wire.

13. The system of claim 12 , wherein the conductor has an hourglass shape.

Assignees

• Solarcity Corp

Inventors

• Atchley Brian
• Bautista Garret

Classifications

• H01H71/02

  Housings; Casings; Bases; Mountings · CPC title

• H01R13/447

  Shutter or cover plate · CPC title

• H01R4/302

  having means for preventing loosening of screw or nut, e.g. vibration-proof connection · CPC title

• H01H71/08 Primary

  Terminals; Connections · CPC title

• H01R4/301

  having means for preventing complete unscrewing of screw or nut · CPC title