Transformer structure

Patent metadata

Field	Value
Publication number	US-10210990-B2
Application number	US-201615168406-A
Country	US
Kind code	B2
Filing date	May 31, 2016
Priority date	Mar 16, 2016
Publication date	Feb 19, 2019
Grant date	Feb 19, 2019

Abstract

A transformer structure comprising a winding stand, a first coil, two second coils, and an iron core set. The first coil winds on the winding portion of the winding stand, and the first coil connects to the first pins electrically. The second coils are two metal sheets having electrical conductivity, the two second coils are provided with a ring body and two second pins respectively, the two second coils being arranged on the side edge of the winding portion of the winding stand. The iron core set is arranged on the winding stand, and the iron core set passes internally through the first coil and the two second coils. As a result, the DC resistance is decreased and the power consumption is reduced accordingly, improving the temperature rising problem.

First claim

What is claimed is:

1. A transformer structure, comprising:
a winding stand, provided with a winding portion, only one pin seat is arranged on a bottom side edge of the winding portion, and a plurality of first pins are arranged on the pin seat;
a first coil, wound on the winding portion of the winding stand, and the first coil connects to the first pins electrically;
two second coils, being two metal sheets having electrical conductivity, the two second coils are provided with a ring body and two second pins respectively, the two second pins being connected to the ring body and coupled to a vertically arranged sub-circuit board which is an adapter board without any electronic components disposed thereon, the two second coils being respectively arranged on two opposite side surfaces of the winding portion of the winding stand; and
an iron core set, arranged on the winding stand, and the iron core set passes internally through the first coil and the two second coils,
wherein a positioning mechanism arranged between the winding portion of the winding stand and the two second coils comprises a first positioning portion and a second positioning portion, the first positioning portion and the second positioning portion are arranged on two opposite side edges of the winding portion of the winding stand, the first positioning portion contacts on sides of the second coils, and the second positioning portion contacts on the other sides of the second coils;
wherein the second positioning portion includes an upper board body and a lower board body that extend vertically in opposite directions from the winding portion and are arranged between the vertically arranged sub-circuit board and the second coils; and
wherein a length of the lower board body is greater than that of the upper board body.

2. The transformer structure according to claim 1 , wherein the ring body is arranged and wound spirally, the two second pins being connected to two sides of the ring body, a first insulating layer is arranged on an outer edge of the ring body, the ring body is flat, a cross section of the ring body is a rectangle, and a width of the cross section of the ring body is greater than its thickness.

3. The transformer structure according to claim 1 , wherein the two second coils are arranged on the same side of the winding portion of the winding stand, the two second coils are arranged on an outer side of the winding portion of the winding stand, and a second insulating layer is arranged between the two second coils.

4. The transformer structure according to claim 1 , wherein the two second coils are copper sheets or copper alloy sheets.

5. The transformer structure according to claim 1 , wherein the first pins are parallel to a pivot direction of the winding stand, the second pins are perpendicular to the pivot direction of the winding stand, and the second pins are perpendicular to the first pins.

6. The transformer structure according to claim 1 , wherein an insulating tape is arranged at an outer edge of the winding portion of the winding stand, with the outer edge being close to the two second coils, and the insulating tape is arranged between the first coil and the two second coils.

7. The transformer structure according to claim 1 , wherein the iron core set comprises two iron cores, with the two iron cores arranged opposite to each other, the two iron cores are arranged on the two sides of the winding portion of the winding stand respectively, each of the two iron cores is provided with an inner iron core portion and an outer iron core portion, a magnetic circuit is formed through the connection of the inner iron core portion and the outer iron core portion, the inner iron core portions of the two iron cores pass internally through the first coil and the two second coils, the outer iron core portions of the two iron cores are disposed at the external of the first coil and the two second coils.

Assignees

• Lite On Electronics Guangzhou
• Lite On Technology Corp

Inventors

• Chou Tai-Chung
• Wu Chi-Che
• Lin Kuan-Yu
• Lee Yen-Yi

Classifications

• H01F27/306

  Fastening or mounting coils or windings on core, casing or other support · CPC title

• H01F27/2852

  Construction of conductive connections, of leads · CPC title

• H01F27/2866

  Combination of wires and sheets · CPC title

• H01F27/29 Primary

  Terminals; Tapping arrangements {for signal inductances} · CPC title