Dynamically suspended headliner

Patent metadata

Field	Value
Publication number	US-10210980-B2
Application number	US-201715416538-A
Country	US
Kind code	B2
Filing date	Jan 26, 2017
Priority date	Jan 26, 2017
Publication date	Feb 19, 2019
Grant date	Feb 19, 2019

Abstract

A vehicle headliner assembly includes a roof structure having an electromagnet disposed thereon. The vehicle headliner assembly further includes a headliner having at least one permanent magnet disposed thereon. The headliner is secured to the roof structure such that the permanent magnet is adjacent and opposite the electromagnet of the roof structure. The vehicle headliner assembly further includes a controller configured to energize the electromagnet to generate an electromagnetic field to attract or repel the permanent magnet of the headliner relative to the electromagnet.

First claim

What is claimed is:

1. A vehicle headliner assembly comprising:
a roof structure having an electromagnet disposed thereon;
a headliner having a locator pin and a permanent magnet disposed thereon, the headliner secured to the roof structure such that the permanent magnet is adjacent and opposite the electromagnet and the locator pin engages the roof structure; and
a controller configured to energize the electromagnet to generate an electromagnetic field to spatially move the permanent magnet relative to the electromagnet.

2. The vehicle headliner assembly of claim 1 , wherein the controller is configured to apply a current flow in a first direction through an electromagnetic coil of the electromagnet to provide a first electromagnet polarity, the first electromagnet polarity corresponding to a polarity of the permanent magnet, and wherein applying current flow in the first direction repels the permanent magnet of the headliner relative to the electromagnet of the roof structure.

3. The vehicle headliner assembly of claim 2 , wherein the controller is configured to increase the current flow in the first direction to increase a spacing between the permanent magnet of the headliner and the electromagnet of the roof structure.

4. The vehicle headliner assembly of claim 2 , wherein the controller is configured to apply a current flow through the electromagnetic coil in a second direction opposite the first direction to provide a second electromagnet polarity, the second electromagnet polarity opposite the polarity of the permanent magnet, and wherein applying current in the second direction attracts the permanent magnet of the headliner relative to the electromagnet of the roof structure.

5. The vehicle headliner assembly of claim 4 , wherein the controller is configured to increase the current flow in the second direction to decrease a spacing between the permanent magnet of the headliner and the electromagnet of the roof structure.

6. The vehicle headliner assembly of claim 1 , wherein the controller is adapted to receive a signal from a detector indicative of an event detection, and wherein in response to receiving the signal, the controller is adapted to vary a current flow through an electromagnetic coil of the electromagnet to attract or repel the permanent magnet of the headliner relative to the electromagnet of the roof structure.

7. The vehicle headliner assembly of claim 6 , wherein the detector comprises an impact sensor detecting a vehicle impact event.

8. The vehicle headliner assembly of claim 6 , wherein in response to receiving the signal, the controller varies the current flow such that a spacing between the permanent magnet of the headliner and the electromagnet of the roof structure is changed.

9. The vehicle headliner assembly of claim 8 , wherein varying the current flow comprises increasing current flow in a first direction to increase a repulsion force between the electromagnet and the permanent magnet to increase a spacing between the headliner and the roof structure.

10. The vehicle headliner assembly of claim 8 , wherein varying the current flow comprises reducing current flow in a second direction to reduce an attraction force between the electromagnet and the permanent magnet to increase the spacing between the headliner and the roof structure.

11. A vehicle headliner control system comprising:
a controller configured to receive a signal from a detector indicative of an event detection, and in response, vary a current flow through an electromagnet disposed on a roof structure of a vehicle to vary a spacing between the electromagnet and a permanent magnet disposed on a headliner.

12. The vehicle headliner control system of claim 11 , wherein the controller is configured to apply a current flow in a first direction through an electromagnetic coil of the electromagnet to provide a first electromagnet polarity, the first electromagnet polarity corresponding to a polarity of the permanent magnet, and wherein applying current flow in the first direction repels the permanent magnet of the headliner relative to the electromagnet of the roof structure.

13. The vehicle headliner control system of claim 12 , wherein in response to receiving the signal, the controller is configured to increase current flow in a first direction to increase a repulsion force between the electromagnet and the permanent magnet to increase a spacing between the headliner and the roof structure.

14. The vehicle headliner control system of claim 11 , wherein the controller is configured to apply a current flow in a second direction through an electromagnetic coil of the electromagnet to provide a second electromagnet polarity, the second electromagnet polarity opposite a polarity of the permanent magnet, and wherein applying current in the second direction attracts the permanent magnet of the headliner relative to the electromagnet of the roof structure.

15. The vehicle headliner control system of claim 14 , wherein in response to receiving the signal, the controller is configured to reduce current flow in a second direction to reduce an attraction force between the electromagnet and the permanent magnet to increase the spacing between the headliner and the roof structure.

16. A method for controlling a spacing of a headliner relative to a roof structure of a vehicle, comprising:
energizing an electromagnet disposed on the roof structure to generate an electromagnetic field to attract or repel a permanent magnet disposed on the headliner to increase or decrease a spacing of the headliner relative to the roof structure at the electromagnet to an offset spacing, and to maintain the offset spacing while energizing the electromagnet.

17. The method of claim 16 , wherein energizing the electromagnet comprises:
applying a current flow in a first direction through an electromagnetic coil of the electromagnet to provide a first electromagnet polarity, the first electromagnet polarity corresponding to a polarity of a permanent magnet disposed on the headliner, wherein applying the current flow in the first direction repels the headliner relative to the roof structure at the electromagnet.

18. The method of claim 17 , wherein energizing the electromagnet comprises:
applying a current flow in a second direction through the electromagnetic coil of the electromagnet to provide a second electromagnet polarity, the second electromagnet polarity opposite the polarity of the permanent magnet disposed on the headliner, wherein applying the current flow in the second direction attracts the headliner relative to the roof structure at the electromagnet.

19. The method of claim 16 , further comprising:
receiving a signal from a detector indicative of an event detection; and
responsive to receiving the signal, varying a current flow through an electromagnetic coil of the electromagnet to vary a spacing between the headliner and the roof structure of the vehicle.

20. The method of claim 19 , wherein varying the current flow comprises:
successively varying the current flow through the electromagnetic coil such that a spacing between the headliner and the roof structure successively increases, wherein successively varying the current flow comprises at least one of:
successively increasing current flow in a first direction to successively increase a repulsion force between the electromagnet and the permanent magnet disposed on the headliner to increase the spacing between the headliner and the roof structure; and
successively decreasing current flow in a s

Assignees

• Ford Global Tech Llc

Inventors

• Villacres Mesias Diego Fabricio
• Cervantes Guaraneros Guillermo Cesar
• Miranda Nieto Jorge Adolfo
• Sanchez Pablo Isaac Villalva

Classifications

• H01F7/06 Primary

  Electromagnets; Actuators including electromagnets {(electric coils H01F5/00; devices for holding workpieces using electric force B23Q3/15; load-engaging elements for lifting articles electromagnetically B66C1/06; electromagnetic couplings F16D27/00; magnetic brakes F16D63/002; electromagnetically operated valves F16K11/24, F16K31/00; analysing materials by magnetic means G01N27/72, G01N27/80; electromagnets for winding mechanical clocks G04C1/02; electromagnetic relays H01H51/00; windings for salient poles of dynamo-electric machines H02K3/18; electromagnets for telegraphic communication H04L; for arc lamps H05B31/28)} · CPC title

• B60J1/00

  Windows; Windscreens; Accessories therefor (B60J10/00 takes precedence; air curtains instead of windows B60J9/04 {; sealing strips for windshields B60J10/70; sealing sash guides for sliding window panes B60J10/74; glass partitions inside vehicles to protect occupants against personal attack B60R21/12}) · CPC title

• B60R13/0206

  Arrangements of fasteners and clips specially adapted for attaching inner vehicle liners or mouldings (devices for fastening or securing F16B) · CPC title

• B60R13/0212 Primary

  Roof or head liners (movable head-liners B60J7/0007) · CPC title

• B60R13/02

  {Internal} Trim mouldings {; Internal} Ledges; Wall liners {for passenger compartments}; Roof liners (B60R13/01 takes precedence {; padded linings for the vehicle interior B60R21/04; arrangements or adaptations of floor mats or carpets in vehicles B60N3/04; internal lining for trains B61D17/18}) · CPC title