Power cable

Patent metadata

Field	Value
Publication number	US-10210967-B2
Application number	US-201615568349-A
Country	US
Kind code	B2
Filing date	May 3, 2016
Priority date	May 11, 2015
Publication date	Feb 19, 2019
Grant date	Feb 19, 2019

Abstract

The present invention relates to a power cable. More particularly, the present invention relates to a power cable which is, when compared to the existing power cables, lightweight and includes a watertight layer which improves a corrosion resistance and is effectively suppressed from being peeled since the interlayer adhesiveness thereof is maintained regardless of an externally physical impact and a temperature change.

First claim

The invention claimed is:

1. A power cable comprising:
a center conductor layer;
an inner semiconducting layer provided on an outer surface of the center conductor layer;
an insulating layer provided on an outer surface of the inner semiconducting layer;
an outer semiconducting layer provided on an outer surface of the insulating layer;
a metal layer provided on an outer surface of the outer semiconducting layer, the metal layer including a plurality of metal wires;
a watertight layer provided on an outer surface of the metal layer;
an adhesive layer having a density of 0.93 or greater and a degree of crystallinity of greater than 50%, the adhesive layer provided on an outer surface of the watertight layer; and
a jacket layer provided on an outer surface of the adhesive layer.

2. The power cable of claim 1 , further comprising:
a first semiconducting layer provided between the outer semiconducting layer and the metal layer;
a second semiconducting layer provided between the metal layer and the watertight layer; and
an adhesion assisting layer provided between the watertight layer and the adhesive layer.

3. The power cable of claim 2 , wherein the watertight layer has a thickness of 0.1 to 0.25 mm, and
the adhesion assisting layer has a thickness of 0.05 to 0.09 mm.

4. The power cable of claim 2 , wherein an additive used to form the adhesion assisting layer comprises either copolymer resin of olefin and a polarity monomer or blended resin.

5. The power cable of claim 4 , wherein the polarity monomer comprises one of:
a vinyl ester monomer, including vinyl acetate or vinyl versatate;
a vinyl-unsaturated carboxylic acid monomer, including methacrylic acid, acrylic acid, maleic acid, or itaconic acid; and
an acryl-based monomer, including (meth)acrylate or alkyl(meth)acrylate.

6. The power cable of claim 5 , wherein a random copolymer resin of olefin and a polarity monomer comprises ethylene acrylic acid (EAA), ethylene vinyl acetate (EVA), or ethylene butyl acrylate (EBA).

7. The power cable of claim 6 , wherein content of the polarity monomer is 5 to 20 weight % with respect to a total weight of the random copolymer resin.

8. The power cable of claim 1 , wherein the watertight layer comprises a metal material of the same group as the metal layer.

9. The power cable of claim 8 , wherein the watertight layer comprises copper (Cu).

10. The power cable of claim 1 , wherein the watertight layer is formed by vertically adding a metal tape having the adhesion assisting layer stacked thereon, and overlapping opposite ends of the watertight layer to each other.

11. The power cable of claim 10 , wherein the opposite ends of the watertight layer are adhered to each other in an overlapping region via a hot-melt adhesive.

12. The power cable of claim 11 , wherein the hot-melt adhesive has a creep resistance temperature of 80° C. or higher and a softening temperature.

13. The power cable of claim 12 , wherein the hot-melt adhesive comprises polyamide resin, polyethylenevinyl acetate resin, or both of them.

14. The power cable of claim 1 , wherein the adhesive layer comprises high-density polyethylene (HDPE) resin.

15. The power cable of claim 1 , wherein the adhesive layer does not include an additive capable of forming a moisture moving path.

16. The power cable of claim 1 , wherein the adhesive layer has a thickness of 1 to 5 mm.

17. The power cable of claim 16 , wherein the adhesive layer has a thickness of 1 to 3 mm.

18. The power cable of claim 1 , wherein the jacket layer comprises high-density polyethylene (HDPE) resin and has a thickness of 5 to 7.5 mm.

19. The power cable of claim 1 , further comprising a buffer layer configured to absorb an external impact applied to the power cable, the buffer layer being provided between the watertight layer and the adhesive layer.

20. A power cable comprising:
a center conductor layer;
an inner semiconducting layer provided on an outer surface of the center conductor layer;
an insulating layer provided on an outer surface of the inner semiconducting layer;
an outer semiconducting layer provided on an outer surface of the insulating layer;
a metal layer provided on an outer surface of the outer semiconducting layer, the metal layer including a plurality of metal wires;
a watertight layer provided on an outer surface of the metal layer;
an adhesive layer provided on an outer surface of the watertight layer;
a jacket layer provided on an outer surface of the adhesive layer;
a first semiconducting layer provided between the outer semiconducting layer and the metal layer;
a second semiconducting layer provided between the metal layer and the watertight layer; and
an adhesion assisting layer provided between the watertight layer and the adhesive layer, wherein the adhesion assisting layer comprises an additive having adhesiveness to make a peel strength survival rate of the jacket layer with respect to the watertight layer be 70% or greater, when measured after immersing the power cable in an alkaline aqueous solution of pH 8.5 and a temperature of 80° C. for seven days.

21. A method of manufacturing a power cable including a conductor layer, an inner semiconducting layer covering the conductor layer, an insulating layer covering the inner semiconducting layer, an outer semiconducting layer covering the insulating layer, and a metal layer covering the outer semiconducting layer, the method comprising:
forming a watertight layer by vertically adding a metal tape having an adhesion assisting layer stacked thereon on an outer surface of the metal layer, and adhering overlapping parts of opposite ends of the metal tape to each other;
forming an adhesive layer by extruding resin having a density of 0.93 or greater and a degree of crystallinity of greater than 50% on an outer surface of the adhesion assisting layer at an extrusion temperature which is higher than or equal to a melting point of the adhesion assisting layer; and
forming a jacket layer on an outer surface of the adhesive layer by extruding the jacket layer at an extrusion temperature which is higher than or equal to a melting point of the adhesive layer.

22. The method of claim 21 , before the forming of the watertight layer, further comprising forming a first semiconducting layer using a first semiconducting tape to cover the outer semiconducting layer.

23. The method of claim 21 , before the forming of the watertight layer, further comprising forming a second semiconducting layer using a second semiconducting tape to cover the metal layer.

24. The method of claim 21 , wherein the forming of the watertight layer comprises adhering the overlapping parts to each other via a hot-melt adhesive at a creep resistance temperature of 80° C. or higher or a softening temperature.

Assignees

• Ls Cable & System Ltd

Inventors

• Lee Jae Ik
• Yoo Won Sang
• Kim Kwang Mo
• Kang Sung Tae
• Lee Tae Hyun

Classifications

• C09J2423/04

  Presence of homo or copolymers of ethene · CPC title

• H01B7/28

  {Protection against damage caused} by moisture, corrosion, chemical attack or weather · CPC title

• H01B7/2806 Primary

  Protection against damage caused by corrosion · CPC title

• C09J2400/16

  Metal · CPC title

• H01B7/187

  Sheaths comprising extruded non-metallic layers · CPC title