Heat pump with an auxiliary heat exchanger for compressor discharge temperature control

Patent metadata

Field	Value
Publication number	US-10208987-B2
Application number	US-201515117103-A
Country	US
Kind code	B2
Filing date	Feb 16, 2015
Priority date	Feb 18, 2014
Publication date	Feb 19, 2019
Grant date	Feb 19, 2019

Abstract

An air-conditioning apparatus includes a bypass pipe that has one end connected to the discharge side of a compressor and through which refrigerant exiting the compressor flows, an auxiliary heat exchanger that is connected to the other end of the bypass pipe and the suction part of the compressor, and cools refrigerant flowing through the bypass pipe and supplies the cooled refrigerant to the suction part of the compressor, and a flow regulating unit that is provided on the refrigerant outlet side of the auxiliary heat exchanger, and regulates the flow rate of refrigerant routed into the suction part of the compressor from the auxiliary heat exchanger.

First claim

The invention claimed is:

1. An air-conditioning apparatus comprising:
a refrigeration cycle in which refrigerant circulates, the refrigeration cycle including a compressor, a refrigerant flow switching device, a heat source-side heat exchanger, a load-side expansion device, and a load-side heat exchanger that are connected by a refrigerant pipe, the refrigeration cycle being configured to perform cooling operation and heating operation, by switching flow of the refrigerant by the refrigerant flow switching device;
a bypass pipe having one end connected to a pipe through which refrigerant having a high-side pressure flows, and being configured to:
in the cooling operation, allow a part of the refrigerant routed from the heat-source side heat exchanger, being in a liquid state and having a high-side pressure, to flow therethrough, and
in the heating operation, allow a part of refrigerant discharged from the compressor, being in a gas state and having the high-side pressure, to flow therethrough;
an auxiliary heat exchanger connected to an other end of the bypass pipe and a suction part of the compressor, and configured to cool, by air, refrigerant flowing through the bypass pipe and supply the cooled refrigerant to the suction part of the compressor; and
a flow regulating unit provided on a refrigerant outlet side of the auxiliary heat exchanger, and configured to regulate a flow rate of refrigerant routed into the suction part of the compressor from the auxiliary heat exchanger.

2. The air-conditioning apparatus of claim 1 , further comprising:
a discharge temperature sensor configured to detect a discharge temperature of refrigerant discharged from the compressor; and
a controller configured to control an opening degree of the flow regulating unit based on the discharge temperature detected by the discharge temperature sensor,
the controller being configured to regulate, when the discharge temperature detected by the discharge temperature sensor is higher than a discharge temperature threshold, the opening degree of the flow regulating unit to make the discharge temperature equal to or lower than the discharge temperature threshold.

3. The air-conditioning apparatus of claim 2 , wherein a settable upper limit of the discharge temperature threshold is 115 degrees C.

4. The air-conditioning apparatus of claim 1 , wherein
the heat source-side heat exchanger and the auxiliary heat exchanger
form different refrigerant flow paths by respectively including heat transfer tubes that are coupled to a same heat transfer fin, and
are configured to allow air around the heat source-side heat exchanger to flow through both the heat source-side heat exchanger and the auxiliary heat exchanger, and

the auxiliary heat exchanger has a heat transfer area smaller than a heat transfer area of the heat source-side heat exchanger.

5. The air-conditioning apparatus of claim 4 , wherein the auxiliary heat exchanger has a heat transfer area necessary for cooling and liquefying incoming refrigerant to route the refrigerant in a liquid state into the flow regulating unit.

6. The air-conditioning apparatus of claim 4 , wherein A 1 /(A 1 +A 2 ) is not lower than 1.62% and not higher than 5%, where A 1 is an area of contact of the auxiliary heat exchanger with air, and A 2 is an area of contact of the heat source-side heat exchanger with air.

7. The air-conditioning apparatus of claim 1 , wherein
the bypass pipe has the one end branched to a first branching pipe and a second branching pipe,
wherein the first branching pipe is connected to a refrigerant pipe extending between the load-side expansion device and the heat source-side heat exchanger,
wherein the second branching pipe is connected to a refrigerant pipe extending between a flow path at the discharge side of the compressor and the refrigerant flow switching device,
wherein one end of the first branching pipe and one end of the second branching pipe merge and are connected to the bypass pipe, and
the second branching pipe is provided with an opening and closing device that regulates a flow rate of refrigerant entering the bypass pipe.

8. The air-conditioning apparatus of claim 7 , wherein the first branching pipe is provided with a backflow prevention device to prevent backflow.

9. The air-conditioning apparatus of claim 7 , further comprising a controller configured to control the opening and closing device to close in the cooling operation and control the opening and closing device to open in the heating operation,
wherein the second branching pipe is configured to allow a part of refrigerant discharged from the compressor to enter the auxiliary heat exchanger via the bypass pipe in the heating operation.

10. The air-conditioning apparatus of claim 1 , wherein
the compressor, the refrigerant flow switching device, and the heat source-side heat exchanger are installed in an outdoor unit,
the load-side expansion device and the load-side heat exchanger are installed in an indoor unit, and
the outdoor unit and the indoor unit are connected so as to circulate refrigerant via a relay device.

11. The air-conditioning apparatus of claim 10 , further comprising
a first backflow prevention device connected between a flow path at an outlet side of the heat source-side heat exchanger, and a flow path at an inlet side of the relay device;
a second backflow prevention device connected between a flow path at an outlet side of the relay device, and the refrigerant flow switching device;
a third backflow prevention device that connects a pipe extending between the second backflow prevention device and the refrigerant flow switching device, with a pipe extending between the first backflow prevention device and an inlet of the relay device; and
a fourth backflow prevention device that connects a pipe extending between an outlet of the relay device and the second backflow prevention device, with a pipe extending between the first backflow prevention device and the heat source-side heat exchanger,
wherein the one end of the bypass pipe is connected between the first backflow prevention device and the inlet of the relay device.

12. The air-conditioning apparatus of claim 7 , wherein A 1 /(A 1 +A 2 ) is not lower than 0.14% and not higher than 5%, where A 1 is an area of contact of the auxiliary heat exchanger with air, and A 2 is an area of contact of the heat source-side heat exchanger with air.

13. The air-conditioning apparatus of claim 1 , wherein the compressor comprises a compressor with a low-pressure shell structure.

14. The air-conditioning apparatus of claim 13 , further comprising:
a refrigerating machine oil temperature sensor configured to detect a refrigerant machine oil temperature of the compressor;
a low-side pressure sensor provided at a suction side of the compressor to detect a low-side pressure of refrigerant; and
a controller configured to control an opening degree of the flow regulating unit based on a degree of refrigerating machine oil superheat, the degree of refrigerating machine oil superheat representing a difference between the refrigerant machine oil temperature detected by the refrigerating machine oil temperature sensor and an evaporating temperature calculated by using the low-side pressure detected by the low-side pressure sensor,
wherein the controller is configured to control, when the degree of refrigerating machine oil superheat is lower than a threshold degree of refrigerating machine oil superheat, the opening degree of the flow regulating unit to make the degree of refrigerating machine oil superheat equal to or higher than the threshold degree of

Assignees

• Mitsubishi Electric Corp

Inventors

• Ikeda Soshi
• Wakamoto Shinichi
• Takenaka Naofumi
• Yamashita Koji
• Hatomura Takeshi

Classifications

• F25B41/04

  Mechanical Engineering · mapped topic

• F25B2313/0272

  using bridge circuits of one-way valves · CPC title

• F25B2400/13

  Economisers · CPC title

• F25B49/02

  for compression type machines, plants or systems · CPC title

• F25B13/00 Primary

  Compression machines, plants or systems, with reversible cycle (defrosting cycles F25B47/02) · CPC title