Method for preparing monocyclic aromatic compounds and long-chain olefin compounds from carbon dioxide-rich synthesis gas

Patent metadata

Field	Value
Publication number	US-10208256-B2
Application number	US-201515542264-A
Country	US
Kind code	B2
Filing date	Nov 27, 2015
Priority date	Jan 8, 2015
Publication date	Feb 19, 2019
Grant date	Feb 19, 2019

Abstract

Disclosed is a method for directly synthesizing monocyclic aromatic compounds and long-chain olefin compounds from a carbon dioxide-rich synthetic gas and, specifically, a method for directly synthesizing monocyclic aromatic compounds and long-chain olefin compounds from a carbon dioxide-rich synthetic gas, the method comprising a step of preparing a C 1 -C 15 short-chain hydrocarbon by Fischer-Tropsch (FT) synthesis and a step of preparing monocyclic aromatic compounds and long-chain olefin compounds by dehydrogenating the short-chain hydrocarbon products, and maximizing the yield of the short-chain hydrocarbon by using, as a synthetic gas to be used in FT synthesis, a carbon dioxide-rich synthetic gas in which the molar ratio of hydrogen, carbon monoxide and carbon dioxide is delimited to a specific range, and maximizing the yield of the monocyclic aromatic compounds or the long-chain olefin compounds by specifying the composition of a catalyst to be used in the dehydrogenation and the temperature and pressure condition.

First claim

The invention claimed is:

1. A method for synthesizing monocyclic aromatic compounds and long-chain olefin compounds from a carbon dioxide-rich synthesis gas, the method comprises:
i) preparing a hydrocarbon by conducting a Fischer-Tropsch (FT) synthesis process in the presence of an iron-based catalyst using a carbon dioxide-rich synthesis gas with a CO 2 /(CO+CO 2 ) molar ratio controlled within a range from 0.4 to 0.65 as a source material;
ii) separating a C 1 -C 15 short-chain hydrocarbon from the hydrocarbon products; and
iii) preparing C 6 -C 12 monocyclic aromatic compounds and C 6 -C 18 long-chain olefin compounds by dehydrogenating the C 1 -C 15 short-chain hydrocarbon in the presence of a crystalline aluminosilicate-based catalyst, hydrogen and water,
wherein the crystalline aluminosilicate-based catalyst in the step iii) has a Si/Al molar ratio of 10-50 and comprises mesopores with a size of 10 nm or smaller and micropores with a size of 1-8 Å, and
wherein the crystalline aluminosilicate-based catalyst in the step iii) has a Brønsted acid site/Lewis acid site ratio of 0.1-3.2.

2. The method for synthesizing monocyclic aromatic compounds and long-chain olefin compounds according to claim 1 , wherein the carbon dioxide-rich synthesis gas in the step i) has a H 2 /(2CO+3CO 2 ) molar ratio of 0.85-1.1.

3. The method for synthesizing monocyclic aromatic compounds and long-chain olefin compounds according to claim 1 , wherein the iron-based catalyst in the step i) further comprises one or more promoter selected from a group consisting of copper (Cu), manganese (Mn), cobalt (Co), nickel (Ni), zinc (Zn), aluminum (Al) and potassium (K).

4. The method for synthesizing monocyclic aromatic compounds and a long-chain olefin compounds according to claim 1 , wherein the step i) is performed under the condition of a reaction temperature of 250-350° C. and a reaction pressure of 10-30 bar.

5. The method for synthesizing monocyclic aromatic compounds and long-chain olefin compounds according to claim 1 , wherein, in the step ii), a C 4 -C 15 short-chain hydrocarbon is separated at a temperature of 0-200° C. based on a pressure of 20 bar.

6. The method for synthesizing monocyclic aromatic compounds and long-chain olefin compounds according to claim 1 , wherein the step iii) is performed under the condition of a reaction temperature of 100-450° C. and a reaction pressure of 1-30 bar.

7. The method for synthesizing monocyclic aromatic compounds and long-chain olefin compounds according to claim 6 , wherein the step iii) is performed under the condition of a reaction temperature of 300-350° C. and a reaction pressure of 5-20 bar to maximize the selectivity of the monocyclic aromatic compounds.

8. The method for synthesizing monocyclic aromatic compounds and long-chain olefin compounds according to claim 6 , wherein the step iii) is performed under the condition of a reaction temperature of 200-270° C. and a reaction pressure of 10-20 bar or a reaction temperature of 300-350° C. and a reaction pressure of 1-2 bar to maximize the selectivity of the long-chain olefin compounds.

9. The method for synthesizing monocyclic aromatic compounds and long-chain olefin compounds according to claim 1 , wherein the crystalline aluminosilicate-based catalyst in the step iii) further comprises one or more promoter metal element (A) selected from a group consisting of iron (Fe), copper (Cu), zinc (Zn), tin (Sn), nickel (Ni), molybdenum (Mo), potassium (K), lanthanum (La), platinum (Pt), gold (Au), palladium (Pd), rhodium (Rd), ruthenium (Ru) and silver (Ag).

10. The method for synthesizing a monocyclic aromatic compound and a long-chain olefin compound according to claim 9 , wherein the A/Al molar ratio of the promoter metal element (A) based on the aluminum (Al) atom of the crystalline aluminosilicate-based catalyst is 0.01-2.5.

11. The method for synthesizing monocyclic aromatic compounds and long-chain olefin compounds according to claim 1 , wherein, in the step iii), the molar ratio of hydrogen is 0.1-10 and the molar ratio of water is 0.1-1.3 based on the short-chain hydrocarbon.

12. The method for synthesizing monocyclic aromatic compounds and long-chain olefin compounds according to claim 1 , wherein, in the step iii), a C 1 -C 4 light hydrocarbon produced as a byproduct is recycled to a reforming process for preparing the synthesis gas.

Assignees

• Korea Res Inst Chemical Tech

Inventors

• Jun Ki Won
• Lee Yun Jo
• Kwak Geun Jae
• Park Hae Gu
• Kim Yong Tae
• Kang Seok Chang

Classifications

• C07C1/12

  from carbon dioxide with hydrogen · CPC title

• C10G2/50

  from carbon dioxide with hydrogen · CPC title

• C10G45/68

  Aromatisation of hydrocarbon oil fractions · CPC title

• C10G2/332 Primary

  of the iron-group · CPC title

• C10G2400/30

  Aromatics · CPC title