Process for making crosslinked cable insulation using high melt strength ethylene-based polymer made in a tubular reactor and optionally modified with a branching agent
US-11912852-B2 · Feb 27, 2024 · US
US10208196B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-10208196-B2 |
| Application number | US-201113635524-A |
| Country | US |
| Kind code | B2 |
| Filing date | Mar 1, 2011 |
| Priority date | Mar 17, 2010 |
| Publication date | Feb 19, 2019 |
| Grant date | Feb 19, 2019 |
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The invention relates to a polymer composition with improved DC electrical properties, to the use of the composition for producing a cable layer and to a cable surrounded by at least one layer comprising the polymer composition.
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The invention claimed is: 1. A process for producing a power cable wherein the process comprises the steps of applying on a conductor an inner semiconductive layer comprising a first semiconductive composition, an insulation layer comprising an insulation composition and an outer semiconductive layer comprising a second semiconductive composition, in that order, wherein the composition of at least the insulating layer comprises a polymer composition comprising (a) from 1.0 to 40 wt % of a polyethylene selected from the group consisting of: very low density polyethylene (VLDPE) having a density of from 850 to 909 kg/m 3 , linear low density polyethylene (LLDPE) having a density of from 909 to 930 kg/m 3 , medium density polyethylene (MDPE) having a density of from 930 to 945 kg/m 3 , and high density polyethylene (HDPE) having a density of 945 kg/m 3 or more; (b) from 60 to 99 wt % of a low density polyethylene (LDPE), and (c) dicumyl peroxide in an amount of 0.1 to 110 mmol —O—O—/kg polymer composition. 2. The process according to claim 1 , wherein the process comprises a further step of crosslinking at least the insulation composition of said insulation layer. 3. The process according to claim 2 , the process further comprising crosslinking at least one of the first semiconductive composition of the inner semiconductive layer and the second semiconductive composition of the outer semiconductive layer, in the presence of a crosslinking agent at crosslinking conditions. 4. A polymer composition comprising (a) from 0.1 to 40 wt % of a polyethylene selected from the group consisting of: very low density polyethylene (VLDPE) having a density of from 850 to 909 kg/m 3 , linear low density polyethylene (LLDPE) having a density of from 909 to 930 kg/m 3 , medium density polyethylene (MDPE) having a density of from 930 to 945 kg/m 3 , and high density polyethylene (HDPE) having a density of 945 kg/m 3 or more; (b) from 60 to 99.9 wt % of a low density polyethylene (LDPE); and (c) dicumyl peroxide in an amount of 0.1 to 110 mmol —O—O—/kg polymer composition. 5. The polymer composition according to claim 4 , wherein the polymer composition has an electrical conductivity of 160 fS/m or less, when measured according to DC conductivity method (1) using a 1 mm thick plaque sample as described under “Determination Methods”. 6. The polymer composition according to claim 4 , wherein the amount of the polyethylene (a) is from 1.0 to 30 wt %, based on the combined weight of the polyethylene (a) and the LDPE (b). 7. The polymer composition according to claim 4 , wherein the amount of the LDPE (b) is from 70 to 99 wt %, based on the combined weight of the polyethylene (a) and the LDPE (b). 8. The polymer composition according to claim 4 , wherein the polyethylene (a) is an ethylene homopolymer or a copolymer of ethylene with one or more comonomer(s). 9. The polymer composition according to claim 4 , wherein the LDPE (b) is an LDPE polymer selected from a saturated or an unsaturated LDPE homopolymer or a saturated or an unsaturated LDPE copolymer of ethylene with one or more comonomer(s). 10. The polymer composition according to claim 4 , wherein the LDPE (b) is an unsaturated LDPE polymer, which is selected from an unsaturated LDPE homopolymer or an unsaturated LDPE copolymer of ethylene with one or more comonomer(s), and comprises a total amount of carbon-carbon double bonds/1000 carbon atoms of more than 0.4/1000 carbon atoms. 11. The polymer composition according to claim 4 , wherein the LDPE (b) is an unsaturated LDPE copolymer of ethylene with at least one polyunsaturated comonomer.
of insulating materials · CPC title
composed of semi-conducting layers · CPC title
Protection against damage caused by external factors, e.g. sheaths or armouring · CPC title
modified by chemical after-treatment (saponified copolymers C08L23/0861; unsaturated acid salts C08L23/0876) · CPC title
use in electrical wires or wirecoating · CPC title
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