Sizing agent-coated reinforcing fibers, method for producing sizing agent-coated reinforcing fibers, prepreg, and fiber-reinforced composite material

Patent metadata

Field	Value
Publication number	US-10208173-B2
Application number	US-201515120708-A
Country	US
Kind code	B2
Filing date	Mar 4, 2015
Priority date	Mar 12, 2014
Publication date	Feb 19, 2019
Grant date	Feb 19, 2019

Abstract

Sizing agent-coated reinforcing fibers include reinforcing fibers and a sizing agent containing a polyrotaxane, the reinforcing fibers being coated with the sizing agent. Provided are sizing agent-coated reinforcing fibers that provide a fiber-reinforced composite material with excellent mechanical properties, a method for producing the sizing agent-coated reinforcing fibers, a prepreg including the sizing agent-coated reinforcing fibers, and a fiber-reinforced composite material with excellent mechanical properties including the sizing agent-coated reinforcing fibers.

First claim

The invention claimed is:

1. Sizing agent-coated reinforcing fibers comprising:
reinforcing carbon fibers; and
a sizing agent comprising a polyrotaxane component and an epoxy compound component,

wherein
the polyrotaxane component comprises cyclodextrin and polyethylene glycol, and
the epoxy compound component is a glycidyl ether epoxy compound produced by a reaction between epichlorohydrin and at least one compound selected from glycerol, diglycerol, polyglycerol, trimethylolpropane, pentaerythritol, sorbitol, and arabitol; and
wherein the reinforcing fibers are coated with the sizing agent.

2. The sizing agent-coated reinforcing fibers according to claim 1 , wherein the sizing agent comprises the polyrotaxane component in an amount of 5% to 80% by mass based on a total amount of sizing agent.

3. The sizing agent-coated reinforcing fibers according to claim 1 , wherein the polyrotaxane component comprises a linear molecule having a weight average molecular weight of 15,000 to 30,000.

4. The sizing agent-coated reinforcing fibers according to claim 1 , wherein the cyclodextrin is modified with a polymer chain, and the polymer chain comprises a bond selected from —O— bond and —NH— bond and a group selected from alkylene and alkenylene.

5. A method for producing the sizing agent-coated reinforcing fibers according to claim 1 , the method comprising, in sequence:
applying the sizing agent to the reinforcing carbon fibers; and
heat-treating the reinforcing carbon fibers,
wherein in the step of applying the sizing agent, the sizing agent is adhered in an amount of 0.1 to 10 parts by mass based on 100 parts by mass of the sizing agent-coated reinforcing fibers, and the step of heat-treating the reinforcing carbon fibers is carried out at a temperature in a range of 160° C. to 260° C. for 30 to 600 seconds.

6. A prepreg comprising:
the sizing agent-coated reinforcing fibers according to claim 1 ; and
a thermosetting resin.

7. The prepreg according to claim 6 , wherein the thermosetting resin is an epoxy resin.

8. A fiber-reinforced composite material obtained by curing the prepreg according to claim 6 .

9. A fiber-reinforced composite material comprising:
the sizing agent-coated reinforcing fibers according to claim 1 ; and
a cured product of a thermosetting resin.

10. The fiber-reinforced composite material according to claim 9 , wherein the thermosetting resin is an epoxy resin.

Assignees

• Toray Industries

Inventors

• Hiasa Takumi
• Kobayashi Daigo
• Ichikawa Tomoko
• Endo Makoto

Classifications

• C08J2363/00

  Characterised by the use of epoxy resins; Derivatives of epoxy resins · CPC title

• D06M2101/40

  Fibres of carbon · CPC title

• D06M2200/40

  Reduced friction resistance, lubricant properties; Sizing compositions · CPC title

• D06M15/53

  Polyethers (polyacetals D06M15/39) · CPC title

• D06M15/507

  Polyesters · CPC title