Vane coating apparatus

Patent metadata

Field	Value
Publication number	US-10207283-B2
Application number	US-201715622747-A
Country	US
Kind code	B2
Filing date	Jun 14, 2017
Priority date	Mar 13, 2015
Publication date	Feb 19, 2019
Grant date	Feb 19, 2019

Abstract

A coating apparatus includes a jig supporting a guide vane equipped with a metal sheath covering a leading edge portion; a nozzle spraying paint onto a vane body; a robot moving the nozzle; and a control unit controlling a spraying operation of the nozzle and robot. The jig includes a movable covering body adapted separably covering the metal sheath and covering an exposed portion of adhesive between a lateral edge portion of the metal sheath and the vane surface of the vane body, and a covering body drive unit moving the movable covering body between a state in which the movable covering body covers the metal sheath and a state in which the movable covering body is separated from the metal sheath while covering the metal sheath. The control unit performs control to make transition from a sheath cladding coating mode to a finish coating mode.

First claim

The invention claimed is:

1. A coating apparatus for a vane which is equipped with a metal sheath for covering a leading edge portion of a vane body, the coating apparatus comprising:
a jig which supports the vane;
a nozzle which sprays paint onto a vane surface of the vane body except for the metal sheath of the vane supported by the jig;
a robot which moves the nozzle; and
a control unit,
wherein the jig includes a movable covering body which covers the metal sheath by separably overlapping the metal sheath and covers a boundary portion between a lateral edge portion of the metal sheath and the vane surface of the vane body, and a covering body drive unit which moves the movable covering body,
wherein the control unit controls a paint spraying operation of the nozzle and the robot, and the covering body drive unit such that the movable covering body moves between a covered state in which the movable covering body covers the metal sheath and the boundary portion and a separated state in which the movable covering body is separated from the metal sheath while covering the metal sheath and the boundary portion,
wherein in a sheath cladding coating mode in which the paint is sprayed onto the entire vane surface of the vane body, the control unit controls the covering body drive unit to move the movable covering body to the state in which the movable covering body covers the metal sheath and the boundary portion,
wherein in a finish coating mode in which the paint is sprayed over the movable covering body onto at least the boundary portion out of the lateral edge portion of the metal sheath and the boundary portion, the control unit controls the covering body drive unit to move the movable covering body to the state in which the movable covering body is separated from the metal sheath while covering the metal sheath and the boundary portion, and
wherein the covering body drive unit includes a locking mechanism which maintains the covered state in which the metal sheath and the boundary portion are covered with the movable covering body, an unlocking mechanism which releases the covered state of the movable covering body created by the locking mechanism and separates the movable covering body from the metal sheath, and a helical extension spring which maintains the separated state between the movable covering body and the metal sheath by imparting a force in a direction of separating from the metal sheath to the movable covering body.

2. The coating apparatus for a vane according to claim 1 , wherein the locking mechanism of the covering body drive unit includes a stopper which restricts separating motion of the movable covering body from the metal sheath in the covered state in which the metal sheath is covered, and the unlocking mechanism includes a pressure receiving body which operates by receiving the paint or air from the nozzle and thereby lifts the restriction imposed on the separating motion by the stopper of the locking mechanism.

Assignees

• Ihi Corp

Inventors

• Miki Hideyuki

Classifications

• F01D5/286

  Particular treatment of blades, e.g. to increase durability or resistance against corrosion or erosion (F01D5/288 takes precedence) · CPC title

• F05D2240/121

  related to the leading edge of a stator vane · CPC title

• F05D2230/90

  Coating; Surface treatment · CPC title

• B05B13/0431

  with spray heads moved by robots or articulated arms, e.g. for applying liquid or other fluent material to three-dimensional [3D] surfaces · CPC title

• B05B13/0242

  the objects being individually presented to the spray heads by a rotating element, e.g. turntable · CPC title