Exhaust gas purifying device

Patent metadata

Field	Value
Publication number	US-10207223-B2
Application number	US-201815907638-A
Country	US
Kind code	B2
Filing date	Feb 28, 2018
Priority date	Mar 23, 2017
Publication date	Feb 19, 2019
Grant date	Feb 19, 2019

Abstract

An exhaust gas purifying device includes a first SCR catalyst converter, an oxidation catalyst converter, a filter section, and a second SCR catalyst converter arranged in series to a flow direction of an exhaust gas. The first SCR catalyst converter includes a pillar-shaped honeycomb structure a cell density of which is from 31 to 78 cells/cm2, a porosity of the partition walls of which is from 50 to 65%, and in which a first SCR catalyst is loaded onto the surfaces of the partition walls and inner portions of pores formed in the partition walls, and an amount of the first SCR catalyst to be loaded onto the surfaces of the partition walls and the inner portions of the pores is from 200 to 500 g/L and an amount of the first SCR catalyst to be loaded onto the inner portions of the pores is from 5 to 80 g/L.

First claim

What is claimed is:

1. An exhaust gas purifying device comprising a first SCR catalyst converter, an oxidation catalyst converter, a filter section, and a second SCR catalyst converter,
wherein the first SCR catalyst converter, the oxidation catalyst converter, the filter section and the second SCR catalyst converter are arranged in series to a flow direction of an exhaust gas of an exhaust system in a state of being stored in a case connected to the exhaust system of an internal combustion engine,
the oxidation catalyst converter is disposed on a downstream side of the first SCR catalyst converter,
the filter section is disposed on a downstream side of the oxidation catalyst converter,
the second SCR catalyst converter is disposed on a downstream side of the filter section,
the first SCR catalyst converter comprises a pillar-shaped honeycomb structure having porous partition walls arranged to surround a plurality of cells extending from a first end face to a second end face to form through channels for the exhaust gas,
a cell density of the honeycomb structure is from 31 to 78 cells/cm 2 ,
a porosity of the partition walls of the honeycomb structure is from 50 to 65%,
in the honeycomb structure, a first SCR catalyst is loaded onto the surfaces of the partition walls and inner portions of pores formed in the partition walls, and
an amount of the first SCR catalyst to be loaded onto the surfaces of the partition walls and the inner portions of the pores is from 200 to 500 g/L and an amount of the first SCR catalyst to be loaded onto the inner portions of the pores is from 5 to 80 g/L.

2. The exhaust gas purifying device according to claim 1 ,
wherein a thickness of the partition walls is from 0.076 to 0.254 mm.

3. The exhaust gas purifying device according to claim 2 ,
wherein a ratio of an open frontal area of the honeycomb structure is from 50 to 90%.

4. The exhaust gas purifying device according to claim 3 ,
wherein the first SCR catalyst is a metal-substituted zeolite, or a catalyst containing at least one selected from the group consisting of vanadium and titania.

5. The exhaust gas purifying device according to claim 2 ,
wherein the first SCR catalyst is a metal-substituted zeolite, or a catalyst containing at least one selected from the group consisting of vanadium and titania.

6. The exhaust gas purifying device according to claim 1 ,
wherein a ratio of an open frontal area of the honeycomb structure is from 50 to 90%.

7. The exhaust gas purifying device according to claim 6 ,
wherein the first SCR catalyst is a metal-substituted zeolite, or a catalyst containing at least one selected from the group consisting of vanadium and titania.

8. The exhaust gas purifying device according to claim 1 ,
wherein the first SCR catalyst is a metal-substituted zeolite, or a catalyst containing at least one selected from the group consisting of vanadium and titania.

Assignees

• Ngk Insulators Ltd

Inventors

• Makino Tetsuya
• Hirose Shogo

Classifications

• B01D53/9477 Primary

  with catalysts positioned on separate bricks, e.g. exhaust systems · CPC title

• F01N2330/48

  characterised by the number of flow passages, e.g. cell density · CPC title

• B01J35/04

  Operations & Transport · mapped topic

• F01N3/103

  Oxidation catalysts for HC and CO only · CPC title

• F01N2370/04

  Zeolitic material · CPC title