Sodium transition metal silicates

Patent metadata

Field	Value
Publication number	US-10205168-B2
Application number	US-201515313300-A
Country	US
Kind code	B2
Filing date	May 22, 2015
Priority date	May 22, 2014
Publication date	Feb 12, 2019
Grant date	Feb 12, 2019

Abstract

The present invention is directed to an electrode comprising one or more sodium-containing transition metal silicate compounds of the formula: AaM1bM2cXdOe wherein A comprises sodium or a mixture of sodium with lithium and/or potassium M1 comprises one or more transition metals, wherein M1 is capable of undergoing oxidation to a higher oxidation state, M2 comprises one or more non transition metals and/or metalloids, X comprises at least 40 mol % silicon, a is >0, b is >0 c is ≥0, d is ≥1, e is ≥2, wherein the values of a, b, c, d, and e are selected to maintain the electroneutrality of the compound; and further wherein the one or more sodium-containing transition metal silicate compounds does not include Na2MnSiO4.

First claim

The invention claimed is:

1. A cathode electrode comprising a conductive material and one or more sodium-containing transition metal silicate compounds of the formula:
A a M 1 b M 2 c X d O e
wherein
A comprises sodium, or a mixture of sodium with lithium and/or potassium, where sodium is present as the major alkali metal component,
wherein when c>0 then
M 1 comprises one or more transition metals;
or wherein when c=0 then
M 1 comprises two or more transition metals,
wherein M 1 is capable of undergoing oxidation to a higher oxidation state,
M 2 comprises one or more non-transition metals and/or metalloids,
X comprises at least 40 mol % silicon,
a is >0,
b is >0
d is ≥1,
e is ≥2,
wherein the values of a, b, c, d, and e are selected to maintain the electroneutrality of the compound.

2. The electrode according to claim 1 wherein when c>0 then M 1 comprises one or more transition metals selected from titanium, vanadium, chromium, manganese, iron, cobalt, nickel, copper, yttrium, zirconium, niobium, molybdenum, rhodium, palladium, silver, cadmium, hafnium, tantalum, tungsten, osmium, platinum and gold; or wherein when c=0 then either M 1 comprises one transition metal selected from titanium, vanadium, chromium, cobalt, nickel, copper, yttrium, zirconium, niobium, molybdenum, rhodium, palladium, silver, cadmium, hafnium, tantalum, tungsten, osmium, platinum and gold, or M 1 comprises two or more transition metals selected from titanium, vanadium, chromium, manganese, iron, cobalt, nickel, copper, yttrium, zirconium, niobium, molybdenum, rhodium, palladium, silver, cadmium, hafnium, tantalum, tungsten, osmium, platinum and gold.

3. The electrode according to claim 1 wherein when c>0 then M 1 comprises one or more transition metals selected from iron, cobalt, manganese, nickel, chromium and vanadium; or wherein when c=0 then either M 1 comprises one transition metal selected from cobalt, nickel, chromium and vanadium, or M 1 comprises two or more transition metals selected from iron, cobalt, manganese, nickel, chromium and vanadium.

4. The electrode according to claim 1 wherein the amount of M 1 is in the range 0<b≤5.

5. The electrode according to claim 1 wherein M 2 comprises one or more non-transition metals and/or metalloids selected from magnesium, zinc, calcium, beryllium, strontium, barium, aluminum and boron.

6. The electrode according to claim 1 wherein the amount of M 2 is in the range 0≤c<1.

7. The electrode according to claim 1 wherein the X d O e comprises a silicate group selected from Si 2 O 6 , Si 2 O 7 , Si 2 O 8 , Si 8 O 24 and Si 3 O 12 .

8. An energy storage device comprising the electrode according to claim 1 .

9. The energy storage device according to claim 8 suitable for use as one or more of the following: a sodium and/or lithium and/or potassium ion cell; a sodium metal and/or lithium metal and/or potassium metal ion cell; non-aqueous electrolyte sodium ion and/or lithium ion and/or potassium ion cell, an aqueous electrolyte sodium ion and/or lithium ion and/or potassium ion cell.

10. A rechargeable battery comprising the electrode according to claim 1 .

11. Use of the electrode according to claim 1 in an electrical energy storage device.

12. The electrode according to claim 1 , wherein the conductive material comprises carbon.

13. The electrode according to claim 1 wherein the X d O e comprises a silicate group selected from Si 2 O 7 , Si 2 O 8 , Si 8 O 24 , and Si 3 O 12 .

Assignees

• Faradion Ltd
• Sharp Kk

Inventors

• Barker Jeremy
• Kendrick Emma
• Tan Chaou Choak
• Treacher Joshua Charles

Classifications

• C01B33/32

  Alkali metal silicates ({C01B33/24} , C01B33/26 take precedence) · CPC title

• H01M4/5825 Primary

  Oxygenated metallic salts or polyanionic structures, e.g. borates, phosphates, silicates, olivines · CPC title

• H01M4/136

  Electrodes based on inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy · CPC title

• C01P2006/40

  Electric properties · CPC title

• H01M10/054

  Accumulators with insertion or intercalation of metals other than lithium, e.g. with magnesium or aluminium · CPC title