Battery, battery pack, and method of manufacturing battery

Patent metadata

Field	Value
Publication number	US-10205142-B2
Application number	US-201314417608-A
Country	US
Kind code	B2
Filing date	Apr 11, 2013
Priority date	Sep 18, 2012
Publication date	Feb 12, 2019
Grant date	Feb 12, 2019

Abstract

A battery including a plurality of cells housed in a battery container, wherein the battery container is formed of an insulating material and includes a plurality of housing portions formed by an inner wall portion of the battery container, each of the housing portions housing an associated one of the cells, and a conductive member for use in connecting the plurality of cells is embedded in a wall portion of the battery container. The housing portion has a shape conforming to an outer face of the cell and is in contact with the outer face of the cell.

First claim

The invention claimed is:

1. A battery comprising:
a plurality of winding cells housed in a battery container, each winding cell provided by winding a power-generating sheet around an axis, the power-generating sheet including a positive electrode sheet and a negative electrode sheet stacked with a separator interposed between them,
wherein the winding cell includes a positive electrode terminal in which a collector foil of the positive electrode sheet are tied and a negative electrode terminal in which a collector foil of the negative electrode sheet are tied,
wherein the battery container is formed of an insulating material and includes a plurality of housing portions formed by an inner wall portion of the battery container, each of the housing portions housing an associated winding cell, being in direct contact with the associated winding cell and including a curved surface formed along an outer surface of each of the positive electrode terminal and the negative electrode terminal; and
sandwiching members, each of the sandwiching members sandwiching an electrode portion that is positioned at both ends, in a first direction, of each winding cell, and a conductive member connecting the sandwiching members to each other for adjacent ones of the winding cells to connect the plurality of winding cells are embedded in a wall portion provided on both end sides, in the first direction, of the housing portion,
wherein the sandwiching members each include a pair of arms that sandwich the respective electrode portion in a second direction orthogonal to the first direction, and a space between the arm and the electrode portion extends in a vertical direction orthogonal to the first direction and the second direction and communicates with an outside of the space through top ends of the sandwiching members in the vertical direction.

2. The battery according to claim 1 , wherein the housing portion has a shape conforming to an outer face of the winding cell.

3. The battery according to claim 1 , wherein the plurality of winding cells are electrically connected in serial.

4. The battery according to claim 1 , wherein the insulating material is resin.

5. A battery pack comprising:
the battery according to claim 1 ;
a case including a conducting path and housing the battery, the conducting path being configured to pass a heat exchange medium; and
a heat conducting fin extending from the conductive member into the conducting path.

6. A method of manufacturing a battery including a battery module housed in a resin battery container made of resin, the battery module including a plurality of winding cells provided by winding a power-generating sheet around an axis, the power-generating sheet including a positive electrode sheet and a negative electrode sheet stacked with a separator interposed between them, the method comprising:
a first step of connecting a plurality of cells through a conductive member to produce the battery module; and
a second step of placing the battery module in a mold and then injecting the resin into a gap formed between the mold and the battery module to perform injection molding of the resin battery container including a plurality of housing portions each housing an associated winding cell,
wherein the injection molding is performed such that sandwiching members, each of the sandwiching members sandwiching an electrode portion that is positioned at both ends, in a first direction, of each winding cell and the conductive member are embedded in a wall portion provided on both end sides, in the first direction, of the housing portion and each winding cell is in direct contact with the respective housing portion at the second step,
wherein the sandwiching members each include a pair of arms that sandwich the respective electrode portion in a second direction orthogonal to the first direction, and a space between the arm and the electrode portion extends in a vertical direction orthogonal to the first direction and the second direction and communicates with an outside of the space through top ends of the sandwiching members in the vertical direction, and
wherein the method further comprises a third step of flowing electrolytic solution through the space between the arm and the electrode portion.

Assignees

• Toyota Motor Co Ltd
• Kojima Ind Corp

Inventors

• Katayama Junta
• Hayashi Tsuyoshi
• Kimura Kenji
• Imai Masahiro
• Murayama Ryogo
• Osakabe Tomotaka

Classifications

• H01M10/6556 Primary

  Solid parts with flow channel passages or pipes for heat exchange (closed pipes H01M10/6552) · CPC title

• H01M50/503

  characterised by the shape of the interconnectors · CPC title

• H01M50/50

  Current conducting connections for cells or batteries · CPC title

• H01M50/209 Primary

  adapted for prismatic or rectangular cells (H01M50/216 takes precedence) · CPC title

• H01M50/51

  Connection only in series · CPC title