Exhaust gas purification apparatus

Patent metadata

Field	Value
Publication number	US-10201805-B2
Application number	US-201515518086-A
Country	US
Kind code	B2
Filing date	Oct 6, 2015
Priority date	Oct 17, 2014
Publication date	Feb 12, 2019
Grant date	Feb 12, 2019

Abstract

A exhaust gas purification apparatus is provided with; a substrate having a wall-flow structure and including entry-side cells, exit-side cells, and a porous partition; a first catalyst region formed in small diameter pores having relatively small pore diameters among internal pores in the partition; and a second catalyst region formed in large diameter pores having relatively large pore diameters among the internal pores in the partition. The first catalyst region contains a support and any one or two species of precious metal selected from Pt, Pd, and Rh loaded on the support, while the second catalyst region contains a support and any one or two species of precious metal selected from Pt, Pd, and Rh loaded on the support and other than at least the precious metal present in the first catalyst region.

First claim

The invention claimed is:

1. An exhaust gas purification apparatus for purifying an exhaust gas discharged from the internal combustion engine and to be disposed in an exhaust passage of an internal combustion engine, the exhaust gas purification apparatus comprising:
a substrate having a wall-flow structure, the substrate comprising:
a porous partition that divides
an entry-side cell in which only an exhaust gas inflow-side end part is open from
an exit-side cell in which only an exhaust gas outflow-side end part is open; wherein

the exit-side cell is adjacent to the entry-side cell; and
the porous partition comprises:
a first plurality of pores consisting of first pores having a first average pore diameter of not more than 10 μm measured by mercury porosimetry,
a second plurality of pores consisting of second pores having a second average pore diameter of greater than 10 μm and not more than 100 μm measured by mercury porosimetry, where the second average pore diameter is larger than the first average pore diameter,
a first catalyst region formed in the first pores, and
a second catalyst region formed in the second pores, wherein
the first catalyst region contains a first support and a first catalyst loaded on the first support, where the first catalyst is one or two metals selected from the group consisting of Pt, Pd, and Rh, and
the second catalyst region contains a second support and a second catalyst loaded on the second support, wherein the second catalyst is a metal that is different from the one or two metals of the first catalyst with the proviso that the metal of the second catalyst is at least one metal selected from the group consisting of Pt, Pd, and Rh.

2. The exhaust gas purification apparatus according to claim 1 , wherein
the first catalyst contains Pt, and
the second catalyst contains Rh.

3. The exhaust gas purification apparatus according to claim 2 , wherein, per 1 L of substrate volume,
the Pt content in the first catalyst region is 0.3 g to 1 g, and
the Rh content in the second catalyst region is 0.1 g to 0.5 g.

4. The exhaust gas purification apparatus according to claim 2 , wherein the first catalyst region contains an NOx absorber that has an NOx storage capacity.

5. The exhaust gas purification apparatus according to claim 2 , wherein the second catalyst region contains an OSC material that has an oxygen storage capacity.

6. The exhaust gas purification apparatus according to claim 1 , wherein the internal combustion engine is a gasoline engine.

Assignees

• Cataler Corp

Inventors

• Ohashi Tatsuya
• Sakagami Shingo
• Ito Tsuyoshi
• Onoe Ryota
• Miyoshi Naoto
• Takeuchi Masahiko
• Sato Akemi

Classifications

• B01J35/1076

  Operations & Transport · mapped topic

• F01N3/0864

  Oxygen · CPC title

• B01D53/9454

  characterised by a specific device · CPC title

• B01D2255/908

  O2-storage component incorporated in the catalyst · CPC title

• B01D2255/9155

  Wall flow filters · CPC title