Termination of a shield within an implantable medical lead

Patent metadata

Field	Value
Publication number	US-10201700-B2
Application number	US-201615252677-A
Country	US
Kind code	B2
Filing date	Aug 31, 2016
Priority date	Apr 30, 2009
Publication date	Feb 12, 2019
Grant date	Feb 12, 2019

Abstract

A shield located within an implantable medical lead may be terminated in various ways at a metal connector. The shield may be terminated by various joints including butt, scarf, lap, or other joints between insulation layers surrounding the lead and an insulation extension. The shield may terminate with a physical and electrical connection to a single metal connector. The shield may terminate with a physical and electrical connection by passing between an overlapping pair of inner and outer metal connectors. The metal connectors may include features such as teeth or threads that penetrate the insulation layers of the lead. The shield may terminate with a physical and electrical connection by exiting a jacket of a lead adjacent to a metal connector and lapping onto the metal connector.

First claim

What is claimed is:

1. A method of terminating a braided shield within a jacket of an implantable medical lead, comprising:
providing an inner insulation layer;
providing an inner metal ring located near an end of the inner insulation layer;
providing the braided shield between the inner insulation layer of the jacket and an outer insulation layer of the jacket, a portion of the braided shield lapping onto and directly contacting the inner metal ring;
providing a conductor that is separate from the inner metal ring and that is surrounded by the inner insulation layer, the braided shield, and the outer insulation layer;
providing an electrode that is directly in contact with the jacket and that is electrically coupled to the conductor; and
providing an outer metal ring about the inner metal ring with the portion of the braided shield being positioned between the inner metal ring and the outer metal ring.

2. The method of claim 1 , wherein the inner metal ring sits on an outer surface of the inner insulation layer.

3. The method of claim 1 , wherein the inner metal ring is sunken into the inner insulation layer so that an outer surface of the metal ring is flush with an outer surface of the inner insulation layer.

4. The method of claim 1 , wherein the outer insulation layer terminates adjacent to the outer metal ring such that the outer metal ring wraps directly onto the braided shield.

5. The method of claim 1 , wherein the outer insulation layer covers the inner metal ring, wherein the outer metal ring resides on the outer insulation layer and includes features that protrude through the outer insulation layer to contact the braided shield.

6. The method of claim 1 , wherein the braided shield includes a plurality of wires having ends and wherein the ends are folded over individually.

7. The method of claim 1 , wherein providing the braided shield between the inner insulation layer of the jacket and outer insulation layer of the jacket comprises providing the braided shield between the inner insulation layer and the inner metal ring, with the portion of the braided shield being folded over so that the portion of the braided shield that is folded over passes over the inner metal ring and under the outer metal ring.

8. The method of claim 1 , wherein the braided shield terminates by the end of the inner insulation layer.

9. The method of claim 1 , wherein the inner and outer layers are ablated to form a taper with the braided shield exposed from the taper, wherein the outer metal ring includes threads that engage the taper to fix the outer metal ring to the taper, wherein the inner metal ring is located at the end of the inner insulation layer, wherein the braided shield extends from the taper onto the inner metal ring.

10. A method of terminating a braided shield within a jacket of an implantable medical lead, comprising:
providing an inner insulation layer;
providing an inner metal ring located near an end of the inner insulation layer;
providing the braided shield between the inner insulation layer of the jacket and an outer insulation layer of the jacket, a portion of the braided shield lapping onto the inner metal ring; and
providing an outer metal ring about the inner metal ring with the portion of the braided shield being positioned between the inner metal ring and the outer metal ring, wherein the outer insulation layer covers the inner metal ring, wherein the outer metal ring resides on the outer insulation layer and includes features that protrude through the outer insulation layer to contact the braided shield.

11. A method of terminating a braided shield within a jacket of an implantable medical lead, comprising:
providing an inner insulation layer;
providing an inner metal ring located near an end of the inner insulation layer;
providing the braided shield between the inner insulation layer of the jacket and an outer insulation layer of the jacket, a portion of the braided shield lapping onto the inner metal ring; and
providing an outer metal ring about the inner metal ring with the portion of the braided shield being positioned between the inner metal ring and the outer metal ring, wherein providing the braided shield between the inner insulation layer of the jacket and outer insulation layer of the jacket comprises providing the braided shield between the inner insulation layer and the inner metal ring, with the portion of the braided shield being folded over so that the portion of the braided shield that is folded over passes over the inner metal ring and under the outer metal ring.

12. A method of terminating a braided shield within a jacket of an implantable medical lead, comprising:
providing an inner insulation layer;
providing an inner metal ring located near an end of the inner insulation layer;
providing the braided shield between the inner insulation layer of the jacket and an outer insulation layer of the jacket, a portion of the braided shield lapping onto the inner metal ring; and
providing an outer metal ring about the inner metal ring with the portion of the braided shield being positioned between the inner metal ring and the outer metal ring, wherein the inner and outer layers are ablated to form a taper with the braided shield exposed from the taper, wherein the outer metal ring includes threads that engage the taper to fix the outer metal ring to the taper, wherein the inner metal ring is located at the end of the inner insulation layer, wherein the braided shield extends from the taper onto the inner metal ring.

13. A method of terminating a braided shield within a jacket of an implantable medical lead, comprising:
providing an inner insulation layer;
providing an inner metal ring located near an end of the inner insulation layer;
providing the braided shield between the inner insulation layer of the jacket and an outer insulation layer of the jacket, a portion of the braided shield lapping onto and directly contacting the inner metal ring;
providing a conductor that is separate from the inner metal ring and that is surrounded by the inner insulation layer, the braided shield, and the outer insulation layer;
providing an electrode that is directly in contact with the jacket and that is electrically coupled to the conductor; and
providing an outer metal ring about the inner metal ring with the portion of the braided shield being positioned between the inner metal ring and the outer metal ring, wherein the outer insulation layer terminates adjacent to the outer metal ring such that the outer metal ring wraps directly onto the portion of the braided shield that directly contacts the inner metal ring.

Assignees

• Medtronic Inc

Inventors

• Mehdizadeh Bruce R
• Stolz Brian T
• Klardie Michael Robert
• Olsen James M
• Kern Michael J
• Stone Richard T
• Cai Chad Q
• Bondhus Spencer M
• Conroy Mark J
• Abraham Timothy R

Classifications

• A61N2001/0582

  Suture sleeves · CPC title

• A61N1/086

  Magnetic resonance imaging [MRI] compatible leads · CPC title

• Y10T29/49227

  Insulator making · CPC title

• Y10T29/49826

  Assembling or joining · CPC title

• A61N1/3752

  Details of casing-lead connections · CPC title