High contrast discrete input prism for image projectors

Patent metadata

Field	Value
Publication number	US-10197902-B2
Application number	US-201515540946-A
Country	US
Kind code	B2
Filing date	Dec 21, 2015
Priority date	Dec 31, 2014
Publication date	Feb 5, 2019
Grant date	Feb 5, 2019

Abstract

Prism assemblies for projector display systems disclosed receive inputs from discrete color channels (e.g., red, green and blue channels. In one embodiment, “off state” light from the red, green, and blue DLP modulation may be reflected away from on-state light paths within the prism, tending to avoid uncontrolled scatter. In other embodiments, by keeping the colors separate for much of the prism path length, power levels may be significantly reduced at typical failure points. Light efficiency may be increased significantly when using discrete light sources like LEDs and lasers by removal of the additional red, green, and blue separation and re-combination losses.

First claim

The invention claimed is:

1. A prism assembly for an image projector display system, the display system configured to supply a plurality of discrete color light inputs to the prism assembly, comprising:
for each discrete color light input, a separate color channel prism path, wherein each of the separate color prism path receives separate color light input from a plurality of separate color light inputs; and
a separate Anti-Reflective (AR) coating is optimized for each of the separate color light for each separate color channel prism path.

2. The prism assembly of claim 1 wherein each of the separate color channel prism path comprises a prism assembly comprising:
an input wedge element;
a second wedge element; and
a dump wedge element.

3. The prism assembly of claim 2 comprising a separate color channel modulator for each of the separate color channel prism path, the color channel modulator capable of receiving the discrete color light input and affecting operational modes.

4. The prism assembly of claim 3 wherein further the color channel modulator comprises a DMD reflector.

5. The prism assembly of claim 4 wherein further the color channel modulator affects an ON state, and an OFF state.

6. The prism assembly of claim 1 wherein the plurality of separate color light inputs comprises one of a group, said group comprising: lasers, LEDS and partially coherent light sources.

7. The prism assembly of claim 1 wherein the plurality of separate color light inputs comprises a white light input and an initial prism assembly to separate the white light to the plurality of separate color light inputs.

8. The prism assembly of claim 1 wherein said each of the separate color channel prism paths comprises the separate Anti-Reflective (AR) coating applied to each of the separate color channel prism path.

9. The prism assembly of claim 1 wherein the AR coating is optimized for a range of angles that the separate color light makes with each of the separate color channel prism path.

10. The prism assembly of claim 1 wherein each of the separate color channel prism path receives separate color light at a nominal angle.

11. The prism assembly of claim 1 wherein each of the separate color channel prism path comprises an f/# of substantially f/4.5.

12. The prism assembly of claim 2 wherein each of the separate color channel prism path comprises substantially a range of 2 to 3 thermal absorption margin on each element in the separate color channel prism path when compared to a prism assembly configured to receive full spectrum illumination from the display system.

13. The prism assembly of claim 2 wherein each of the separate color channel prism path has a reduced back scatter when compared to a prism assembly configured to receive full spectrum illumination from the display system.

14. The prism assembly of claim 2 wherein each of the separate color channel prism path has a reduced forward scatter when compared to a prism assembly configured to receive full spectrum illumination from the display system.

15. The prism assembly of claim 1 wherein each of the separate color channel prism path comprises a separate color light dump for each separate color light.

16. A method for modulating separate color light sources in an image projector display system comprising:
receiving a plurality of separate color light inputs into a prism assembly, the prism assembly comprising a plurality of separate color channel prism paths, one prism path for each separate color light inputs and receiving the plurality of separate color light inputs at a nominal angle;
modulating each color light input with a separate color light modulator in each separate color channel prism path.

17. The method of claim 16 further comprising dumping unused color light input into a separate color channel prism path light dump.

18. The method of claim 16 further comprising reducing the reflection of light in each separate color channel prism path by application of an optimized AR coating for each separate color light input.

Assignees

• Dolby Laboratories Licensing Corp

Inventors

• Dewald Duane Scott
• Wainwright Nathan
• Gorny Douglas J
• Richards Martin J

Classifications

• G03B21/2013

  Plural light sources · CPC title

• H04N9/3126

  for spatial light modulators in series · CPC title

• G02B27/0994

  Fibers, light pipes (optical fibers per se G02B6/02) · CPC title

• G03B21/28 Primary

  Reflectors in projection beam {(in illumination beam G03B21/2066)} · CPC title

• G02B1/11

  Anti-reflection coatings · CPC title