Storage systems and methods

Patent metadata

Field	Value
Publication number	US-10196209-B2
Application number	US-201615555772-A
Country	US
Kind code	B2
Filing date	Apr 15, 2016
Priority date	Apr 15, 2015
Publication date	Feb 5, 2019
Grant date	Feb 5, 2019

Abstract

A storage system is described where goods are stored in containers and the containers are stored in stacks. Above the stacks runs a grid network of tracks on which load handling devices run. The load handling devices take containers from the stacks and deposit then at alternative locations in the stacks or deposit then at stations where goods may be picked out. The containers may be provided with one or more of the following services: power, power control, heating, lighting, cooling, sensing, and data logging. The provision of these services within individual containers rather than across the system as a whole, allows for flexibility in storage while reducing cost and inefficiency.

First claim

The invention claimed is:

1. A storage system comprising:
a first set of parallel rails or tracks and a second set of parallel rails or tracks extending transverse to the first set in a substantially horizontal plane to form a grid pattern having a plurality of grid spaces; and
a plurality of storage containers arranged in stacks, located beneath the rails and;

at least one load handling device disposed on the grid, arranged to move laterally above the stacks on the rails, the load handling device having a lifting device arranged to lift one or more containers, or parts thereof, from a stack;
wherein a number of the containers include service means for providing services to the or each container, thereby enabling individual containers within the stacks to perform additional functions.

2. A storage system according to claim 1 , wherein the lifting device comprises:
means for lifting a lid from a container, a container, or a plurality of containers.

3. A storage system according to claim 1 , wherein a proportion of the containers comprise:
power supply means.

4. A storage system according to claim 1 , wherein some or all of the containers comprise
power control means.

5. A storage system according to claim 1 , wherein some or all of the containers comprise:
sensor means and data logging means for monitoring an output of the sensor means.

6. A storage system according to claim 1 , wherein some or all the containers comprise:
communication means for communicating with adjacent containers or with a central communications manager.

7. A storage system according to claim 1 , wherein some or all of the containers comprise:
heating means for heating and controlling temperature of contents of the containers.

8. A storage system according to claim 1 , wherein some or all of the containers comprise:
cooling means for cooling and controlling temperature of contents of the containers.

9. A storage system according to claim 1 , wherein some or all of the containers comprise:
a reservoir, the reservoir acting as a fluid sink in a respective container.

10. A storage system according to claim 1 , wherein some or all of the containers comprise:
lighting means.

11. A storage system according to claim 10 , wherein the lighting means comprises
a lid removeably attached to the or each container in a stack.

12. A storage system according to claim 1 , wherein an individual container in a stack is provided with a unique identity, the identity being traceable and trackable by suitable sensor and monitoring means.

13. A storage system according to claim 1 , wherein the containers comprise:
intelligence means such that topology of the containers can be constructed as a result of each container having knowledge of an identity of immediately adjacent containers and a bottom container in any stack having knowledge that there are no containers below.

14. A storage system according to claim 1 , wherein the containers comprise:
communications means arranged to allow for peer to peer communications between containers within the system.

15. A system according to claim 1 , wherein the containers comprise:
calculating means, the calculating means being configured for communications between containers such that data intensive calculations may be conducted under control of control means located externally to the system.

16. A system according to claim 1 , in combination with a supercomputer comprising:
a plurality of separate calculating means, each of the calculating means being located in a container of the storage system, the calculating means being provided with communicating means to allow communication between separate calculating means thereby enabling data intensive calculations to be carried out under control of a central utility.

17. A system and supercomputer according to claim 16 , in which the communication means for communication between the calculating means comprises:
wireless communications means.

18. A method of condition monitoring a storage system having first and second sets of parallel rails, and a plurality of storage containers arranged in stacks beneath the rails, the method comprising:
a. providing sensor means and data logging means within at least one storage container;
b. providing communication means to communicate data logged from the storage system to a central data logging device;
c. positioning each container within the storage system to be monitored; and
d. monitoring the data received.

19. A method of operating a storage system for cooled goods according to claim 18 , comprising:
a. providing means for controlling the temperature within a select container;
b. providing means for monitoring the temperature within the select container; and
c. providing the select container with cooling means such that the select container is cooled independently of the storage system.

Assignees

• Ocado Innovation Ltd

Inventors

• Lindbo Lars Sverker Ture
• Clarke Paul
• Ingram-Tedd Andrew John
• Karolinczak Pawel

Classifications

• B65G63/004

  for containers · CPC title

• B65D88/74

  having means for heating, cooling, aerating or other conditioning of contents · CPC title

• B65G57/03

  from above · CPC title

• E04H3/00

  Buildings or groups of buildings for public or similar purposes; Institutions, e.g. infirmaries or prisons · CPC title

• E04H6/18

  with means for transport in vertical direction only or independently in vertical and horizontal directions (E04H6/14 takes precedence) · CPC title