Multi-coil loudspeaker driver

Patent metadata

Field	Value
Publication number	US-10194249-B2
Application number	US-201715622617-A
Country	US
Kind code	B2
Filing date	Jun 14, 2017
Priority date	Jun 14, 2017
Publication date	Jan 29, 2019
Grant date	Jan 29, 2019

Abstract

A coil assembly is coupled to a diaphragm. The coil assembly has a number of coils that are fixed in a stacked, end to end manner along a length axis. The coils include a middle coil, a several upper coils and several lower coils. Each coil has a respective pair of coil terminals so that it can be independently driven by an audio signal. The coil assembly as a whole is overhung, while each of constituent coils is underhung so that there are at least two adjacent coils that are completely within the magnetic gap, and at least two other coils that are completely outside the magnetic gap, during a majority of the full excursion of the coil assembly. Other embodiments are also described and claimed.

First claim

What is claimed is:

1. A multi-coil loudspeaker driver, comprising:
a diaphragm;
a coil assembly coupled to the diaphragm, the coil assembly having a plurality of coils that are fixed in a stacked, end to end manner along a length axis of the coil assembly, wherein a height of the coil assembly is at least a sum of the heights of the plurality of coils, respectively, wherein the plurality of coils include a middle coil, a plurality of upper coils and a plurality of lower coils, and wherein each coil has a respective pair of coil terminals so that it can be independently driven by an audio signal; and
a magnetic system that defines a magnetic gap in which the coil assembly is positioned for movement, wherein the coil assembly as a whole is overhung, and each of the plurality of coils is underhung, and wherein there are at least two adjacent coils, from the plurality of coils, that are completely within the magnetic gap, and at least two other coils that are completely outside the magnetic gap, during a majority of the movement of the coil assembly.

2. The multi-coil loudspeaker driver of claim 1 wherein for each coil, one of the respective pair of coil terminals is coupled to a common terminal, and each coil is to be independently driven by an audio signal through another one of the respective pair of coil terminals.

3. The multi-coil loudspeaker driver of claim 1 wherein each of the middle coil, at least one of the upper coils, and at least one of the lower coils has variable turn density, with a higher turn density at a middle of the coil than at a top end and a bottom end of the coil.

4. The multi-coil loudspeaker driver of claim 3 wherein each of the middle coil, said at least one of the upper coils and said at least one of the lower coils has a trapezoidal cross section.

5. The multi-coil loudspeaker driver of claim 3 wherein each of the middle coil, said at least one of the upper coils and said at least one of the lower coils has a triangular cross section.

6. The multi-coil loudspeaker driver of claim 1 wherein each adjacent pair of the plurality of coils are spaced apart from each other end-to-end by an inter-coil gap that causes a reduction in Lorentz force during displacement of the coil assembly within the magnetic gap.

7. The multi-coil loudspeaker driver of claim 1 in combination with
a position sensor that is to produce coil position data indicative of displacement of the coil assembly within the magnetic gap; an audio amplifier subsystem that is coupled to drive the plurality of coils with the audio signal; and
a controller configured to control audio amplifier gain or audio amplifier output routing in the audio amplifier subsystem, based on the coil position data, to cause said at least two adjacent coils, from the plurality of coils, that are completely within the magnetic gap, to be driven with the audio signal, while said at least two other coils that are completely outside the magnetic gap to be un-driven.

8. The multi-coil loudspeaker driver of claim 7 wherein the audio amplifier subsystem comprises a plurality of audio amplifiers coupled to drive the plurality of coils, respectively.

9. The multi-coil loudspeaker driver of claim 7 wherein the audio amplifier subsystem comprises:
a plurality, M, of audio amplifiers that are fewer in number than the plurality, N, of coils; and
an analog switch that is coupled to the plurality of coils, respectively, wherein the analog switch is configured as an M-pole multi-throw switch that has M inputs coupled to M outputs of the plurality of audio amplifiers, respectively, and N outputs coupled to N terminals of the plurality of coils, respectively.

10. The multi-coil loudspeaker driver of claim 7 wherein the controller is configured to increase amplifier gain of a coil that is entering the magnetic gap, from a low level to a high level, in proportion to how much of the coil is within the magnetic gap.

11. The multi-coil loudspeaker driver of claim 10 wherein the controller is configured to decrease the amplifier gain of the coil when the coil is exiting the magnetic gap, from the high level to the low level, in proportion to how much of the coil is outside of the magnetic gap.

12. The multi-coil loudspeaker driver of claim 7 wherein i) the middle coil, ii) at least one of the upper coils, and iii) at least one of the lower coils each have variable turn density, with a higher turn density at a middle of each than at a top end and a bottom end of each, and wherein the controller is configured to control a gain of an amplifier in the subsystem that is driving a respective coil, by switching on and switching off the amplifier as the respective coil enters and exits the magnetic gap, respectively.

13. The multi-coil loudspeaker driver of claim 7 wherein each adjacent pair of the plurality of coils are spaced apart from each other end-to-end by an inter-coil gap that causes a reduction in Lorentz force during displacement of the coil assembly within the magnetic gap, and wherein the controller is configured to maintain constant audio amplifier gains for driving the coils, respectively, with the audio signal, as each of the coils enters and exits the magnetic gap.

14. A method for operating a multi-coil loudspeaker driver having a coil assembly in which a plurality of coils are each independently drivable with an audio signal, comprising:
increasing gain of a first audio amplifier that is driving a first coil of the coil assembly with the audio signal, as the first coil is entering a magnetic gap, from a low level to a high level in relation to how much of the first coil is within the magnetic gap; and then increasing gain of a second audio amplifier that is driving a second coil of the coil assembly with the audio signal, as the second coil is entering the magnetic gap, from the low level to the high level in relation to how much of the second coil is within the magnetic gap; and
maintaining the gains of the first and second audio amplifiers at the high level simultaneously, while i) the first and second coils are each completely within the magnetic gap and ii) third and fourth coils of the coil assembly are each at least partially outside the magnetic gap and are un-driven by the audio signal.

15. The method of claim 14 further comprising sensing displacement of the coil assembly within the magnetic gap to produce coil position data, wherein increasing and maintaining the gains of the first and second audio amplifiers is based on the coil position data.

16. The method of claim 14 wherein the low level is zero so that the amplifier has zero output.

17. A method for operating a multi-coil loudspeaker driver having a coil assembly in which a plurality of coils are each independently drivable with an audio signal, comprising:
increasing gain of a first audio amplifier that is driving a first coil of the coil assembly with the audio signal, as the first coil is entering a magnetic gap, simultaneously with increasing gain of a second audio amplifier that is driving a second coil of the coil assembly with the audio signal while the second coil has not entered the magnetic gap; and maintaining the gains of the first and second audio amplifiers constant while i) the first and second coils are each completely within the magnetic gap and ii) third and fourth coils of the coil assembly are each at least partially outside the magnetic gap and are un-driven by the audio signal.

18. The method of claim 17 further comprising
decreasing gain of the second audio amplifier that is driving the second coil with the

Assignees

• Apple Inc

Inventors

• Choisel Sylvain J
• Porter Simon K
• Sumberg David A

Classifications

• H03G3/3005

  in amplifiers suitable for low-frequencies, e.g. audio amplifiers (H03G3/32, H03G3/34 take precedence) · CPC title

• H04R29/001

  for loudspeakers (H04R29/007 takes precedence) · CPC title

• H04R9/02

  Details · CPC title

• H04R9/063

  using a plurality of acoustic drivers (H04R1/24 and H04R1/403 take precedence) · CPC title

• H04R2201/028

  Structural combinations of loudspeakers with built-in power amplifiers, e.g. in the same acoustic enclosure (H04R2499/10 takes precedence; Single (sub)woofer with two or more satellite loudspeakers for mid- and high-frequency band reproduction driven via the (sub)woofer H04R2205/026) · CPC title