Enclosure cooling for thermal management of unmanned aerial vehicles

Patent metadata

Field	Value
Publication number	US-10189554-B1
Application number	US-201715645940-A
Country	US
Kind code	B1
Filing date	Jul 10, 2017
Priority date	Jul 10, 2017
Publication date	Jan 29, 2019
Grant date	Jan 29, 2019

Abstract

Arrangements described herein relate to apparatuses, systems, and methods for a housing of an unmanned aerial vehicle (UAV), the housing includes but is not limited to a metallic porous material having a shape of an enclosure of the UAV, and a phase change material (PCM) provided in at least a portion of the metallic porous material. The metallic porous material and the PCM are configured to passively cool the UAV.

First claim

What is claimed is:

1. A housing of an unmanned aerial vehicle (UAV), comprising:
a metallic porous material comprising a first porous portion and a second porous portion, the metallic porous material configured to enclose one or more components of the UAV; and
a phase change material (PCM), wherein pores of the first porous portion are free of the PCM and pores of the second porous portion are filled with the PCM,
wherein the metallic porous material and the PCM are configured to passively cool the UAV.

2. The housing of claim 1 , wherein the metallic porous material are configured to enclose one or more heat-generating components of the UAV.

3. The housing of claim 1 , wherein
the first porous portion of the metallic porous material is configured to form an exterior surface of the housing; and
the second porous portion of the metallic porous material is configured to form an interior surface of the housing.

4. The housing of claim 1 , wherein pores of the first porous portion of the metallic porous material are configured to receive ambient air for cooling by convection.

5. The housing of claim 3 , wherein
the second porous portion of the metallic porous material is configured to face toward one or more heat-generating components of the UAV.

6. The housing of claim 3 , wherein the second porous portion of the metallic porous material is configured to contact one or more heat-generating components of the UAV.

7. The housing of claim 1 , further comprising:
a support structure configured to support the metallic porous material and the PCM, wherein the support structure is made of one or more of plastic, polystyrene foam, wood, metal, or metal alloy.

8. An unmanned aerial vehicle (UAV), comprising:
one or more heat-generating components;
an enclosure comprising a first porous portion of a metallic porous material and a second porous portion of the metallic porous material, the enclosure configured to enclose at least the one or more heat-generating components; and
a phase change material (PCM), wherein pores of the first porous portion are free of the PCM and pores of the second porous portion are filled with the PCM.

9. The UAV of claim 8 , wherein:
the first porous portion of the metallic porous material is configured to form an exterior surface of the enclosure and face away from the one or more heat-generating components.

10. The UAV of claim 8 , further comprising propellers, wherein the first porous portion of the metallic porous material is configured to receive forced air driven by the propellers.

11. The UAV of claim 8 , wherein the second porous portion of the metallic porous material is configured to face toward the one or more heat-generating components of the UAV.

12. The UAV of claim 8 , wherein the second porous portion of the metallic porous material is configured to contact the one or more heat-generating components.

13. The UAV of claim 8 , wherein the second porous portion of the metallic porous material is configured to cool the UAV via a phase change of the PCM.

14. The UAV of claim 8 , further comprising:
a support structure configured to support the enclosure, wherein the support structure is made of one or more of plastic, polystyrene foam, wood, metal, or metal alloy.

15. The UAV of claim 8 , wherein the one or more heat-generating components comprise at least one of a Central Processing Unit (CPU), Graphics Processing Unit (GPU), memory unit, wireless communication device, Global Positioning System (GPS), Power Management Integrated Circuit (PMIC), Image Signal Processor (ISP), camera, sensor, or a battery.

16. A housing of an unmanned aerial vehicle (UAV), comprising:
a means for enclosing one or more heat-generating components of the UAV via a metallic porous material, wherein pores of a first porous portion of the metallic porous material are free of a phase change material (PCM) and pores of a second porous portion of the metallic porous material are filled with the PCM.

17. A method for providing an enclosure for an unmanned aerial vehicle (UAV), comprising:
providing a phase change material (PCM) infused metallic porous hybrid material comprising a first porous portion and a second porous portion, wherein pores of a first porous portion are free of the PCM and pores of the second porous portion are filled with the PCM; and
enclosing heat-generating components of the UAV with the PCM infused metallic porous hybrid material.

18. The method of claim 17 , wherein providing the PCM infused metallic porous hybrid material comprises:
placing the PCM on top of a metallic porous material;
heating the PCM to a melting point of the PCM;
infusing the PCM into the second porous portion;
determining that the infusing is complete; and
allowing the PCM to cool to obtain the PCM infused metallic porous hybrid material.

19. The method of claim 17 , wherein the first porous portion receives ambient air for cooling by convection.

20. The method of claim 19 , further comprising:
configuring the first porous portion to face away from the heat-generating components.

21. The method of claim 17 , further comprising:
configuring the second porous portion to face toward the heat-generating components of the UAV.

22. The housing of claim 1 , wherein the PCM is a paraffin wax.

23. The housing of claim 1 , wherein the PCM is selected to have a melting temperature based on a maximum allowable skin temperature of the UAV.

24. The housing of claim 1 , wherein the PCM is selected to have a melting temperature based on a maximum allowable junction temperature associated with the UAV.

Assignees

• Qualcomm Inc

Inventors

• Wang Peng
• SAHU Vivek
• Wang Shujuan
• Le Don
• Anderson Jon James
• Chiu Chinchuan

Classifications

• B64C2001/0081

  from metallic materials · CPC title

• B64C1/06 Primary

  Frames; Stringers; Longerons {; Fuselage sections} · CPC title

• B64C39/024

  of the remote controlled vehicle type, i.e. RPV · CPC title

• B64U20/96 Primary

  using air · CPC title

• B64U20/92

  of avionics · CPC title