Electrode tip for spark plug, and spark plug

Patent metadata

Field	Value
Publication number	US-10186845-B2
Application number	US-201515315105-A
Country	US
Kind code	B2
Filing date	May 26, 2015
Priority date	Jun 3, 2014
Publication date	Jan 22, 2019
Grant date	Jan 22, 2019

Abstract

An electrode tip for a spark plug, wherein Pt is contained as a main component, 7% by mass or more of Rh is contained, and a total content of Pt and Rh is greater than or equal to 95% by mass. The electrode tip includes: a narrow portion having the same cross-sectional shape in a direction of an axis; and a wide portion which is adjacent to the narrow portion and has a cross-sectional area, in a radial direction, which is greater than the narrow portion.

First claim

Having described the invention, the following is claimed:

1. An electrode tip for a spark plug, the electrode tip containing Pt as a main component and 7% by mass or more of Rh, a total content of Pt and Rh being greater than or equal to 95% by mass, the electrode tip comprising:
a narrow portion having a column-like shape and having the same cross-sectional shape in a direction of an axis; and
a wide portion adjacent to the narrow portion, the wide portion having a cross-sectional area, in a direction orthogonal to the axis, which is greater than the narrow portion,
wherein, on any cross-section cut at a plane including the axis, at least a part of a contour, representing an outer surface of the wide portion, from a boundary point between the narrow portion and the wide portion on an outer surface of the narrow portion and the wide portion, to an end point, on the boundary point side, among two points representing edge sides of an end surface of the wide portion, is positioned on a straight line connecting between the boundary point and the end point and/or outward of the straight line in a radial direction relative to the axis,

wherein, when H represents a tip height representing a distance from an end surface of the narrow portion to the end surface of the wide portion, and h represents a wide portion height representing a distance from the boundary point to the end surface of the wide portion, a ratio (h/H×100) of the wide portion height h to the tip height H is greater than or equal to 35%,
wherein a ratio (S/S′) of an area S of the end surface of the wide portion to an area S′ of the end surface of the narrow portion is in a range from 1.2 to 2.2,
wherein the area S′ is greater than 0.5 mm 2 , and
wherein a hardness of the narrow portion is greater than or equal to 220 Hv.

2. The electrode tip for a spark plug according to claim 1 , wherein a hardness of the end surface of the narrow portion is greater than or equal to 310 Hv.

3. The electrode tip for a spark plug according to claim 1 , wherein, on any cross-section cut at a plane including the axis, an entirety of the contour, representing the outer surface of the wide portion, from the boundary point between the narrow portion and the wide portion on the outer surface of the narrow portion and the wide portion, to the end point, on the boundary point side, among the two points representing the edge sides of the end surface of the wide portion, is positioned on the straight line connecting between the boundary point and the end point and/or outward of the straight line in the radial direction relative to the axis.

4. A spark plug comprising:
a center electrode held at one end side in an axial bore that extends in an axial direction of an insulator,
a ground electrode having one end portion joined to a metallic shell provided on an outer circumference of the insulator, the ground electrode having the other end portion disposed such that a gap is formed between the other end portion and the center electrode, and
an electrode tip containing Pt as a main component and 7% by mass or more of Rh, a total content of Pt and Rh being greater than or equal to 95% by mass, the electrode tip comprising:
a narrow portion having a column-like shape and having the same cross-sectional shape in a direction of an axis; and
a wide portion adjacent to the narrow portion, the wide portion having a cross-sectional area, in a direction orthogonal to the axis, which is greater than the narrow portion,

wherein, on any cross-section cut at a plane including the axis, at least a part of a contour, representing an outer surface of the wide portion, from a boundary point between the narrow portion and the wide portion on an outer surface of the narrow portion and the wide portion, to an end point, on the boundary point side, among two points representing edge sides of an end surface of the wide portion, is positioned on a straight line connecting between the boundary point and the end point and/or outward of the straight line in a radial direction relative to the axis,
wherein, when H represents a tip height representing a distance from an end surface of the narrow portion to the end surface of the wide portion, and h represents a wide portion height representing a distance from the boundary point to the end surface of the wide portion, a ratio (h/H×100) of the wide portion height h to the tip height H is greater than or equal to 35%,
wherein a ratio (S/S′) of an area S of the end surface of the wide portion to an area S′ of the end surface of the narrow portion is in a range from 1.2 to 2.2,
wherein the area S′ is greater than 0.5 mm 2 ,
wherein a hardness of the narrow portion is greater than or equal to 220 Hv, and
wherein said electrode tip is joined to at least one of the center electrode and the ground electrode by welding.

5. A spark plug according to claim 4 , wherein the electrode tip is joined to at least one of the center electrode and the ground electrode by laser welding.

6. A spark plug according to claim 4 , wherein the electrode tip is joined to at least one of the center electrode and the ground electrode by electric resistance welding.

Assignees

• Ngk Spark Plug Co

Inventors

• Sumoyama Daisuke
• Gozawa Tatsuya
• Shimadate Magoki
• Kawashima Yusuke

Classifications

• H01T13/32

  characterised by features of the earthed electrode · CPC title

• H01T13/39 Primary

  Selection of materials for electrodes · CPC title