Battery cell compression method and assembly

Patent metadata

Field	Value
Publication number	US-10186729-B2
Application number	US-201715462006-A
Country	US
Kind code	B2
Filing date	Mar 17, 2017
Priority date	Mar 17, 2017
Publication date	Jan 22, 2019
Grant date	Jan 22, 2019

Abstract

An exemplary method includes, among other things, winding a curable material at least partially about a plurality of battery cells that are compressed by a fixture. An exemplary assembly includes, among other things, a plurality of battery cells compressed by a fixture, and a curable material wound around the plurality of battery cells.

First claim

What is claimed is:

1. A method, comprising:
winding a curable material at least partially about a plurality of battery cells that are compressed by a fixture.

2. The method of claim 1 , further comprising, after the curable material has cured, holding the plurality of battery cells in a compressed position using the curable material rather than the fixture.

3. The method of claim 1 , further comprising winding the curable material about an entire circumferential perimeter of the plurality of battery cells.

4. The method of claim 1 , further comprising compressing the plurality of battery cells prior to the winding by moving a first plate toward a second plate using the fixture, the plurality of battery cells positioned between the first and second plates.

5. The method of claim 4 , wherein the fixture is coupled to the first and the second plate when the fixture is compressing the plurality of battery cells, and is decoupled from the first plate and the second plate after the curable material has cured.

6. The method of claim 4 , wherein the fixture is coupled to respective coupling surfaces of the first and the second plate when the fixture is coupled to the first and the second plate, and the winding comprises winding the curable material about winding surfaces of the first and second plate, the winding surfaces transverse to the coupling surfaces.

7. The method of claim 1 , further comprising using an actuator to adjust the fixture to a position where the plurality of battery cells are compressed by the fixture, and decoupling the fixture from the actuator while the plurality of battery cells are compressed by the fixture.

8. The method of claim 1 , wherein the curable material is a fiber-reinforced polymer-based tape.

9. The method of claim 1 , wherein the winding comprises winding the curable material at least three times about a perimeter of the plurality of battery cells.

10. The method of claim 1 , wherein the winding comprises winding the curable material about the plurality of battery cells and about a thermal exchange plate such that the curable material holds the thermal exchange plate relative to the plurality of battery cells after the curable material has cured.

11. The method of claim 1 , wherein the plurality of battery cells are part of a traction battery pack.

12. The method of claim 1 , wherein the winding comprising rotating the plurality of battery cells relative to the curable material.

13. The method of claim 1 , wherein the curable material is cured after the winding.

14. The method of claim 1 , wherein a first amount of the curable material is wound about the battery cells to compress the battery cells between first and second plates, and a second amount of the curable material is wound about the battery cells to hold a device relative to the battery cells, the first amount of material wound about a first axis, the second amount of material wound about a second axis transverse to the first axis.

15. An assembly, comprising:
a plurality of battery cells compressed by a fixture; and
a curable material wound around the plurality of battery cells.

16. The assembly of claim 15 , further comprising a first plate and a second plate, the fixture coupled to the first and second plates to compress the plurality of battery cells between the first and second plates.

17. The assembly of claim 16 , wherein the first plate and the second plate are a polymer-based material.

18. The assembly of claim 15 , wherein the plurality of battery cells are part of a traction battery pack.

19. An assembly, comprising:
a plurality of battery cells compressed by a fixture; and
a curable material wound around the plurality of battery cells, the curable material is a tape that is fiber-reinforced and polymer-based.

20. The assembly of claim 19 , wherein the curable material comprises at least one layer of the tape.

Assignees

• Ford Global Tech Llc

Inventors

• Haag Jeffrey Matthew
• Farha Eid

Classifications

• H01M50/249

  specially adapted for aircraft or vehicles, e.g. cars or trains (constructional details of batteries specially adapted for electric vehicles B60L50/64) · CPC title

• H01M50/264

  for cells or batteries, e.g. straps, tie rods or peripheral frames · CPC title

• H01M50/227 Primary

  Organic material · CPC title

• H01M2/0267

  Electricity · mapped topic

• H01M2/1077

  Electricity · mapped topic