Organic light-emitting apparatus including electron transport layer and method of manufacturing the same

Patent metadata

Field	Value
Publication number	US-10186679-B2
Application number	US-201715638964-A
Country	US
Kind code	B2
Filing date	Jun 30, 2017
Priority date	Jun 30, 2016
Publication date	Jan 22, 2019
Grant date	Jan 22, 2019

Abstract

An organic light-emitting apparatus and a method of manufacturing the same. The method includes depositing a mixed layer and a buffer layer as an electron transport layer on the emission layer by making a single round-trip of the source unit that includes the first through third ejectors in a scanning direction of the substrate, wherein the mixed layer includes a mixture of the first and second semiconductor materials and the buffer layer includes a single layer including the third semiconductor material.

First claim

What is claimed is:

1. An organic light-emitting apparatus comprising:
a pixel electrode connected to a thin film transistor;
a counter electrode corresponding to the pixel electrode;
an emission layer disposed between the pixel electrode and the counter electrode; and
an electron transport layer disposed between the emission layer and the counter electrode,
wherein:
the electron transport layer comprises a mixed layer and a buffer layer disposed between the emission layer and the mixed layer;
the mixed layer comprises first and second semiconductor materials that are mixed and are different from each other;
the buffer layer comprises a single semiconductor material;
the content of the first semiconductor material is the lowest at both edges of the mixed layer, gradually increases towards the center, and is the highest at the center of the mixed layer, and
the content of the second semiconductor material is the highest at both edges of the mixed layer, gradually reduces towards the center, and is the lowest at the center of the mixed layer.

2. The organic light-emitting apparatus of claim 1 , wherein the buffer layer comprises a third semiconductor material different from the first and second semiconductor materials.

3. The organic light-emitting apparatus of claim 1 , further comprising an electron injection layer disposed between the electron transport layer and the counter electrode.

4. The organic light-emitting apparatus of claim 1 , further comprising a hole injection layer and a hole transport layer disposed between the pixel electrode and the emission layer.

5. The organic light-emitting apparatus of claim 1 , wherein the thin film transistor comprises:
an active layer;
a gate electrode facing the active layer with an insulating layer therebetween;
a source electrode connected to an edge of the active layer, and
a drain electrode that connects the other edge of the active layer to the pixel electrode.

6. A method of manufacturing an organic light-emitting apparatus, the method comprising:
preparing a substrate on which an emission layer is formed;
preparing a source unit in which first through third semiconductor materials that are materials for depositing an electron transport layer on the emission layer are respectively accommodated in a first ejector, a second ejector, and a third ejector; and
depositing a mixed layer and a buffer layer on the emission layer by making a single round-trip of the source unit in a scanning direction of the substrate,
wherein:
the mixed layer comprises a mixture of the first and second semiconductor materials; and the buffer layer comprises a single layer comprising the third semiconductor material.

7. The method of claim 6 , wherein the third ejector is located in an upper stream in the forward direction of the single round-trip of the source unit, as compared to the first ejector and the second ejector.

8. The method of claim 6 , wherein the third semiconductor material is ejected from the third ejector in the forward direction movement of the single round-trip of the source unit, and the ejection of the third semiconductor material is blocked in the backward direction movement of the source unit.

9. The method of claim 8 , wherein an ejection outlet of the third ejector is blocked by a shutter when the source unit is moved in the backward direction.

10. The method of claim 6 , wherein the first ejector and the second ejector continuously eject the first and second semiconductor materials during both the forward and backward directions of the single round-trip of the source unit.

11. The method of claim 6 , wherein the second ejector is disposed in an upper stream in the forward direction of the single round-trip of the source unit, as compared to the first ejector.

12. The method of claim 11 , wherein:
the content of the first semiconductor material is the lowest in both edges of the mixed layer, gradually increases towards the center of the mixed layer, and is the highest in the center of the mixed layer; and
the content of the second semiconductor material is the highest in both edges of the mixed layer, gradually reduces towards the center of the mixed layer, and is the lowest in the center of the mixed layer.

13. The method of claim 6 , wherein the first, second, and third semiconductor materials are different from each other.

14. The method of claim 6 , wherein the buffer layer is formed on the emission layer, and the mixed layer is formed on the buffer layer.

Assignees

• Samsung Display Co Ltd

Inventors

• Song Wonjun
• Kim Jaebok
• Yang Jungjin

Classifications

• H01L51/5088

  Electricity · mapped topic

• H01L51/5072

  Electricity · mapped topic

• H01L51/5203 Primary

  Electricity · mapped topic

• H01L51/5056

  Electricity · mapped topic

• H10K71/10

  Deposition of organic active material · CPC title