Coil component and terminal component used therein

Patent metadata

Field	Value
Publication number	US-10186368-B2
Application number	US-201615356928-A
Country	US
Kind code	B2
Filing date	Nov 21, 2016
Priority date	Feb 19, 2014
Publication date	Jan 22, 2019
Grant date	Jan 22, 2019

Abstract

Disclosed herein is a coil component that includes a base, a metal wire that is wound around the base and contains copper, and a terminal electrode that is provided on the base and contains nickel and tin. The terminal electrode includes a wire connection area to which an end portion of the metal wire is connected and which contains a CuNi alloy or a CuNiSn alloy, and a mounting area which is different from the wire connection area. The wire connection area includes a portion that contains a small amount of tin than the mounting area.

First claim

What is claimed is:

1. A terminal component that contains nickel and tin, the terminal component comprising:
a wire connection area to which an end portion of a metal wire included in a coil component is to be connected; and
a mounting area that is to be soldered at a time of mounting the coil component,
wherein an amount of tin contained in the wire connection area is lower than an amount of tin contained in the mounting area.

2. The terminal component as claimed in claim 1 , wherein the mounting area comprises a tin layer that covers a nickel layer.

3. The terminal component as claimed in claim 2 , wherein the wire connection area comprises a tin layer that covers a nickel layer, and a thickness of the tin layer in the wire connection area is less than a thickness of the tin layer in the mounting area.

4. The terminal component as claimed in claim 3 , wherein the thickness of the tin layer in the wire connection area is less than 1.2 μm, and the thickness of the tin layer in the mounting area is greater than 1.2 μm.

5. The terminal component as claimed in claim 1 , wherein the wire connection area is substantially free from tin.

6. The terminal component as claimed in claim 1 , wherein the wire connection area is substantially perpendicular to the mounting area.

7. The terminal component as claimed in claim 1 , wherein the terminal electrode includes:
a base material;
a nickel layer that covers the base material; and
a tin layer that covers the nickel layer.

8. The terminal component as claimed in claim 6 , wherein the wire connection area covers a first surface of the coil component, and the mounting area covers a second surface of the coil component.

9. The terminal component as claimed in claim 1 , further comprising another mounting area that is substantially perpendicular to each of the mounting area and the wire connection area, and
wherein an amount of tin contained in the wire connection area is lower than an amount of tin contained in the another mounting area.

10. A terminal component comprising:
a base material;
a nickel layer that covers the base material; and
a tin layer that covers the nickel layer,
wherein the base material includes a first area and a second area substantially perpendicular to the first area, and
wherein the tin layer on the first area is thinner than the tin layer on the second area.

11. The terminal component as claimed in claim 10 , wherein the base material further includes a third area substantially perpendicular to each of the first and second areas.

12. The terminal component as claimed in claim 11 , wherein the tin layer on the first area is thinner than the tin layer on the third area.

13. A terminal component comprising:
a first plane area extending in a first direction and a second direction perpendicular to the first direction;
a second plane area extending in a first direction and a third direction perpendicular to the first and second directions;
a third plane area extending in the second direction and the third direction;
a first vertically folded portion located between the first and second areas; and
a second vertically folded portion located between the first and third areas,
wherein each of the first, second and third plane areas includes a base material, a nickel layer that covers the base material, and a tin layer that covers the nickel layer, and
wherein the tin layer in the third plane area is thinner than the tin layer in the first and second plane areas.

14. The terminal component as claimed in claim 13 ,
wherein the first vertically folded portion extends in the first direction, and
wherein the second vertically folded portion extends in the second direction.

15. The terminal component as claimed in claim 13 , wherein each of the first, second and third plane areas is a rectangular-shaped.

16. The terminal component as claimed in claim 13 , wherein a thickness of the tin layer in the third plane area is less than 1.2 μm, and a thickness of the tin layer in the first and second plane areas is greater than 1.2 μm.

Assignees

• Tdk Corp

Inventors

• Takagi Nobuo
• Tsuchida Setu
• Shimura Koji

Classifications

• H01F17/045

  with core of cylindric geometry and coil wound along its longitudinal axis, i.e. rod or drum core · CPC title

• H01F27/2828

  Construction of conductive connections, of leads · CPC title

• H01F27/29

  Terminals; Tapping arrangements {for signal inductances} · CPC title

• H01F27/30

  Fastening or clamping coils, windings, or parts thereof together; Fastening or mounting coils or windings on core, casing, or other support · CPC title

• H01F27/292 Primary

  Surface mounted devices · CPC title