Intercooler assembly for vehicle

Patent metadata

Field	Value
Publication number	US-10184432-B2
Application number	US-201514664212-A
Country	US
Kind code	B2
Filing date	Mar 20, 2015
Priority date	Aug 28, 2014
Publication date	Jan 22, 2019
Grant date	Jan 22, 2019

Abstract

An intercooler assembly for a vehicle includes an intercooler, and a duct connected to a front side of the intercooler and guiding outside air to the intercooler. The duct is in surface-contact with an outer surface of the intercooler, at which the air flowing into the duct flows out to the intercooler.

First claim

What is claimed is:

1. An intercooler assembly for a vehicle comprising:
an intercooler; and
a duct detachably connected to a front side of the intercooler and guiding outside air into the intercooler,
wherein the duct is in surface-contact with upper and lower surfaces of the intercooler at which the air flowing into the duct flows out to the intercooler,
wherein the duct and the intercooler are disposed along a longitudinal direction of the vehicle at the same level and have a common central axis of extension along the longitudinal direction of the vehicle,
wherein the contact surface between the duct and the intercooler is arranged in a width direction of the vehicle,
wherein the duct comprises at least two fastening plates connected to the duct and extending from a rear end of the duct toward the intercooler, the at least two fastening plates surface-contacting the upper and lower surfaces of the intercooler,
wherein the intercooler comprises fastening protrusions protruding from the upper and lower surfaces of the intercooler,
wherein each of the at least two fastening plates has fastening holes, into which the fastening protrusions are fitted, and sliding slots communicating with the fastening holes and extending from the fastening holes toward a front side of the duct, and
wherein the fastening holes communicate with the sliding slots via a stepped portion formed between the fastening holes and the sliding slots.

2. The intercooler assembly of claim 1 , wherein each of the at least two fastening plates further includes a slope formed at arear end of each of the fastening plates, the slope being inclined toward the rear end of each of the fastening plate from the fastening holes such that a thickness of the fastening plate decreases toward the rear end of each of the fastening plate.

3. The intercooler assembly of claim 1 , wherein the at least two fastening plates are provided on upper and lower sides of the duct to avoid contact with a pipe which is mounted to side surfaces of the intercooler.

4. The intercooler assembly of claim 3 , wherein the intercooler comprises a fastening guide extending from left and right sides of the intercooler to which the pipe is mounted, the fastening guide having an end being bent inwardly toward the upper surface of the intercooler to support upper surfaces of each of the at least two fastening plates.

5. The intercooler assembly of claim 3 , further comprising:
a sealing guide mounted to left and right sides of the intercooler to which the pipe is mounted, the sealing guide contacting the rear end of the duct; and
a flexible connector mounted to left and right sides of the duct, the flexible connector contacting the sealing guide.

6. The intercooler assembly of claim 5 , wherein the duct is fastened to the intercooler and upper and lower surfaces of the flexible connector is in contact with an inner surface of the sealing guide.

7. The intercooler assembly of claim 1 , wherein when the duct is pushed backward during low speed collision, the fastening protrusions passes through the stepped portion and the fastening protrusions are guided by locating in the sliding slots.

Assignees

• Hyundai Motor Co Ltd

Inventors

• Yang Seng-Joo
• Nam Hye-Dong
• Lee Jin-Kwan
• Park Dang-Hee
• Kim Su-Whan

Classifications

• F02B29/0456 Primary

  Air cooled heat exchangers · CPC title

• Y02T10/146

  Cross-Sectional Technologies · mapped topic

• F02M26/04 Primary

  with a single turbocharger · CPC title

• B60K13/02 Primary

  concerning intake · CPC title

• F02M26/31

  Air-cooled heat exchangers · CPC title