Exhaust gas purification device

Patent metadata

Field	Value
Publication number	US-10183253-B2
Application number	US-201515517978-A
Country	US
Kind code	B2
Filing date	Oct 6, 2015
Priority date	Oct 17, 2014
Publication date	Jan 22, 2019
Grant date	Jan 22, 2019

Abstract

The exhaust gas purification device is provided with a wall flow structure substrate that has an entry-side cell, an exit-side cell and a porous partition, first catalyst parts which are formed in small pores having a relatively small pore diameter among internal pores in the partition, and second catalyst parts which are formed in large pores having a relatively large pore diameter among the internal pores in the partition. The first catalyst parts and the second catalyst parts each contain a carrier and at least one type of noble metal from among Pt, Pd and Rh supported on the carrier. The noble metal content in the first catalyst parts is smaller than the noble metal content in the second catalyst parts per 1 liter of substrate volume.

First claim

The invention claimed is:

1. An exhaust gas purification device which is disposed in an exhaust pathway of an internal combustion engine and purifies an exhaust gas emitted by the internal combustion engine, the exhaust gas purification device comprising:
a wall flow structure substrate that has an entry-side cell in which only an exhaust gas inlet side end is open, an exit-side cell which is adjacent to the entry-side cell and in which only an exhaust gas outlet side end is open, and a porous partition which divides the entry-side cell from the exit-side cell;
first catalyst parts which are formed in small pores having a relatively small pore diameter among internal pores in the partition; and
second catalyst parts which are formed in large pores having a relatively large pore diameter among the internal pores in the partition,
wherein
the first catalyst parts and the second catalyst parts each contain a carrier and at least one type of noble metal from among Pt, Pd and Rh supported on the carrier, and
the noble metal content in the first catalyst parts is smaller than the noble metal content in the second catalyst parts per 1 liter of substrate volume, and
the supported quantity of the noble metal per 1 g of carrier in the first catalyst parts is smaller than the supported quantity of the noble metal per 1 g of carrier in the second catalyst parts.

2. The exhaust gas purification device according to claim 1 , wherein the average pore diameter of small pores in which the first catalyst parts are formed is not more than 10 μm, and
the average pore diameter of large pores in which the second catalyst parts are formed is more than 10 μm and not more than 100 μm.

3. The exhaust gas purification device according to claim 1 , wherein the first catalyst parts and second catalyst parts both contain Pt and Rh as the noble metals.

4. The exhaust gas purification device according to claim 1 , wherein the internal combustion engine is a gasoline engine.

Assignees

• Cataler Corp

Inventors

• Onoe Ryota
• Sakagami Shingo
• Ito Tsuyoshi
• Ohashi Tatsuya
• Miyoshi Naoto
• Takeuchi Masahiko
• Sato Akemi

Classifications

• B01D2255/9155

  Wall flow filters · CPC title

• F01N2510/068

  characterised by the distribution of the catalytic coatings · CPC title

• B01D2255/407

  Zr-Ce mixed oxides · CPC title

• B01D2255/1021

  Platinum · CPC title

• B01D2255/9202

  Linear dimensions · CPC title