Cigarettes and cigarette filters including activated carbon for removing nitric oxide

Patent metadata

Field	Value
Publication number	US-10182595-B2
Application number	US-201414564950-A
Country	US
Kind code	B2
Filing date	Dec 9, 2014
Priority date	Jan 14, 2005
Publication date	Jan 22, 2019
Grant date	Jan 22, 2019

Abstract

Filters and cigarettes include an activated carbon sorbent capable of selectively removing nitric oxide from mainstream tobacco smoke. Methods for making cigarette filters and cigarettes using the activated carbon sorbent and methods for treating mainstream tobacco smoke produced by smoking a cigarette comprising the sorbent are also provided.

First claim

What is claimed is:

1. A cigarette filter comprising an activated carbon sorbent, wherein the activated carbon sorbent is produced by heating a porous carbon material in an oxygen-containing environment under conditions effective to enhance the capability of the carbon material to remove nitric oxide from mainstream tobacco smoke by sorption, wherein the activated carbon sorbent contains pores having a pore size of from about 5 Å to about 10 Å and has a BET surface area of from about 1000 m 2 /g to about 2,000 m 2 /g and wherein the activated carbon sorbent contains pores having a D-R micropore volume of from about 0.2 cm 3 /g to about 1.0 cm 3 /g in the pore size range of from about 5 Å to about 10 Å.

2. The cigarette filter of claim 1 , wherein (a) the carbon material is heated at a temperature of about 400° C. to about 900° C.; or (b) the carbon material is derived from coconut shells.

3. A cigarette filter comprising an activated carbon sorbent, wherein the activated carbon sorbent is produced by heating a porous carbon material in an oxygen-containing environment under conditions effective to enhance the capability of the carbon material to remove nitric oxide from mainstream tobacco smoke by sorption, wherein the activated carbon sorbent contains pores having a pore size of from about 5 Å to about 10 Å and has a BET surface area of from about 1000 m 2 /g to about 2,000 m 2 /g, and wherein the active sorbent further contains pores having a D-R micropore volume of from 0.14 cm 3 /g to 0.61 cm 3 /g in a pore size range of from 10 Å to 20 Å.

4. A cigarette filter comprising an activated carbon sorbent, wherein the activated carbon sorbent is produced by heating a porous carbon material in an oxygen-containing environment under conditions effective to enhance the capability of the carbon material to remove nitric oxide from mainstream tobacco smoke by sorption, wherein the activated carbon sorbent contains pores having a pore size of from about 5 Å to about 10 Å and has a BET surface area of from about 1000 m 2 /g to about 2,000 m 2 /g, and wherein the pores of the activated carbon sorbent that have a pore size of from about 5 Å to about 10 Å have a D-R micropore volume of from 0.3 cm 3 /g to about 1.0 cm 3 /g.

5. The cigarette filter of claim 1 , wherein the activated carbon sorbent is in the form of fibers or granules.

6. The cigarette filter of claim 1 , wherein the activated carbon sorbent is in the form of one or more monolithic bodies.

7. The cigarette filter of claim 1 , further comprising catalyst material capable of catalyzing the reaction of nitric oxide to N 2 and O 2 and/or to NO 2 and wherein the catalyst is Fe 2 O 3 and/or Fe 3 O 4 .

8. The cigarette filter of claim 1 , further comprising catalyst material capable of catalyzing the reaction of nitric oxide to N 2 and O 2 and/or to NO 2 and wherein the catalyst is provided on the activated carbon sorbent.

9. The cigarette filter of claim 1 , further comprising catalyst material capable of catalyzing the reaction of nitric oxide to N 2 and O 2 and/or to NO 2 and wherein the activated carbon sorbent and the catalyst are in a physical mixture.

10. A cigarette filter comprising an activated carbon sorbent, wherein the activated carbon sorbent is produced by heating a porous carbon material in an oxygen-containing environment under conditions effective to enhance the capability of the carbon material to remove nitric oxide from mainstream tobacco smoke by sorption, wherein the activated carbon sorbent contains pores having a pore size of from about 5 Å to about 10 Å and has a BET surface area of from about 1000 m 2 /g to about 2,000 m 2 /g, and wherein the activated carbon sorbent contains pores having a D-R micropore volume of from 0.33 cm 3 /g to 0.61 cm 3 /g in the pore size range of from 10 Å to 20 Å.

11. The cigarette filter of claim 1 , wherein the activated carbon sorbent is in the form of beads.

Assignees

• Philip Morris Usa Inc

Inventors

• Zhang Wei-Jun
• Zhuang Mark
• Rabiei Shahryar
• Rasouli Firooz

Classifications

• A24D3/0287

  for composite filters · CPC title

• A24D3/163

  Carbon · CPC title

• A24D3/067 Primary

  characterised by functional properties · CPC title

• B01D24/001

  Making filter elements not provided for elsewhere · CPC title