Control devices having independently suspended buttons for controlled actuation

Patent metadata

Field	Value
Publication number	US-10181385-B2
Application number	US-201615134299-A
Country	US
Kind code	B2
Filing date	Apr 20, 2016
Priority date	Apr 20, 2015
Publication date	Jan 15, 2019
Grant date	Jan 15, 2019

Abstract

A control device includes a button assembly having one or more buttons and a button carrier that includes a plurality of resilient, independently deflectable spring arms. The control device may be configured as a wall-mounted keypad to control a load control device, or as a thermostat to control a temperature regulation appliance. The button carrier may be configured to prevent interference between the buttons during operation of the control device. The button assembly may be captured between a faceplate of the control device and a housing that is attached to a rear side of the faceplate. The control device may include one or more button retainers that are attached to the buttons and that are configured to align respective outer surfaces of the buttons relative to each other, and relative to the faceplate of the control device, when the buttons are in respective rest positions.

First claim

The invention claimed is:

1. A control device configured for use in a load control system that controls an amount of power delivered to an electrical load, the control device comprising:
a faceplate that defines an opening that extends therethrough;
a button assembly that includes at least two buttons, a button carrier to which the at least two buttons are attached, the at least two buttons configured to be received within the opening of the faceplate; and
a control module that includes:
a printed circuit board (PCB) having at least two pairs of electrical contacts, each pair of electrical contacts configured to be electrically connected together in response to an actuation of a respective one of the at least two buttons;
at least two electrical shorting pads, each electrical shorting pad corresponding to a respective one of the at least two buttons;
at least one lighting element that is configured to illuminate an inner surface of at least one of the at least two buttons; and
a light guide assembly that is configured to disperse light emitted by the at least one lighting element, the light guide assembly including a carrier layer that has the at least two electrical shorting pads attached thereto,

wherein each pair of electrical contacts comprises an open circuit pad on the PCB, each open circuit pad corresponding to one of the at least two electrical shorting pads, and
wherein the control module is configured to be attached to the faceplate such that the button assembly is captured by, and floats between, the faceplate and the control module.

2. The control device of claim 1 , wherein the button assembly further comprises a light blocker that is configured to block at least a portion of the light emitted by the at least one lighting element.

3. The control device of claim 2 , wherein the light blocker includes at least one translucent region that is configured to permit light emitted from the at least one lighting element to illuminate the inner surface of one of the at least two buttons, and further includes an opaque region that is configured to block light emitted from the at least one lighting element from illuminating a gap between the at least two buttons.

4. The control device of claim 1 , wherein the light guide assembly further includes a light guide film layer that is disposed adjacent to the carrier layer.

5. The control device of claim 4 , wherein the light guide assembly further includes a spacer layer that is attached to a rear surface of the carrier layer, the spacer layer defining at least one opening that is aligned with the at least two electrical shorting pads.

6. The control device of claim 4 , wherein the light guide assembly further includes at least two force concentrators that are disposed between the carrier layer and the light guide film layer, wherein each of the at least two force concentrators is aligned with a corresponding one of the at least two buttons.

7. The control device of claim 4 , wherein the light guide film layer includes a first region that disperses light emitted by the at least one lighting element behind a first one of the at least two buttons, and a second region that disperses light emitted by the at least one lighting element behind a second one of the at least two buttons.

8. The control device of claim 7 , wherein the at least one lighting element comprises:
a first light emitting diode that is disposed near a side of the first one of the at least two buttons; and
a second light emitting diode that is disposed near a side of the second one of the at least two buttons.

9. The control device of claim 7 , wherein the at least one lighting element comprises:
a first pair of light emitting diodes that are disposed near opposed sides of the first one of the at least two buttons; and
a second pair of light emitting diodes that are disposed near opposed sides of the second one of the at least two buttons.

10. The control device of claim 9 , wherein the first and second pairs of light emitting diodes are mounted to a surface of the PCB.

11. The control device of claim 9 , wherein the light guide assembly further includes a first reflector strip that is disposed along a first side of the light guide film layer, and a second reflector strip that is disposed along an opposed second side of the light guide film layer.

12. The control device of claim 1 , wherein the button assembly further comprises a deflectable return member that is configured to bias one of the at least two buttons from a depressed position to a rest position.

13. The control device of claim 12 , wherein the deflectable return member comprises a pair of resilient contact domes, each contact dome corresponding to one of the at least two buttons, wherein each resilient contact dome is configured to collapse when a corresponding one of the at least two buttons is operated to the depressed position, and to resiliently bias the corresponding one of the at least two buttons to the rest position when operation of the corresponding one of the at least two buttons is ceased.

14. The control device of claim 13 , wherein each contact dome defines an actuator that abuts an inner surface of a corresponding one of the at least two buttons when the corresponding one of the at least two buttons is in the rest position.

15. A control device configured for use in a load control system that controls an amount of power delivered to an electrical load, the control device comprising:
a faceplate that defines an opening that extends therethrough;
a button assembly that includes at least two buttons and a button carrier to which the at least two buttons are attached, the at least two buttons configured to be received within the opening of the faceplate;
a control module that includes a printed circuit board (PCB) having at least two pairs of electrical contacts, each pair of electrical contacts configured to be electrically connected together in response to an actuation of a respective one of the at least two buttons; and
an adapter that is configured to be mounted to a structure,
wherein the adapter and the faceplate are configured such that the faceplate is removably attachable to the adapter, and
wherein the control module is configured to be attached to the faceplate such that the button assembly is captured by, and floats between, the faceplate and the control module.

16. A control device configured for use in a load control system that controls an amount of power delivered to an electrical load, the control device comprising:
a faceplate that defines an opening that extends therethrough;
a button assembly that includes at least two buttons and a button carrier to which the at least two buttons are attached, the at least two buttons configured to be received within the opening of the faceplate; and
a control module that includes a printed circuit board (PCB) having at least two pairs of electrical contacts, each pair of electrical contacts configured to be electrically connected together in response to an actuation of a respective one of the at least two buttons,
wherein the control module is configured to be attached to the faceplate such that the button assembly is captured by, and floats between, the faceplate and the control module, and
wherein when the button assembly is captured between the control module and the faceplate, the button carrier is not constrained from moving along a direction that extends parallel to a front surface of the faceplate such that the at least two buttons are moveable between opposed inner surfaces of the opening.

17. The control dev

Assignees

• Lutron Electronics Co

Inventors

• Bhate Nikhil Vithal
• Destremps Rich
• Harrison James
• Jennings Jason Edward
• Mace Eric Jonathan
• Phillips Stephen

Classifications

• H01H2233/04

  captured between assembled parts of support · CPC title

• H01H2219/04

  Attachments; Connections · CPC title

• H01H2215/018

  unstressed in open position of switch · CPC title

• H01H2229/022

  Modular assembly · CPC title

• H01H2235/018

  Spring seat · CPC title